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(4) PERIODICAL MAINTENANCE TABLE
MONTHS/DISTANCE(IN KM)FOR CHECKING
Item
Model
2T or 4T
Checking Content
1 or
300 km
3 or
2500k
6 or
5000k
9 or
7500k
12 or
10000k
15 or
12500k
18 or
15000k
Engine oil
2T
Add
I
According to Oil warning light
Engine oil*
4T
M2-125/150:800cc, total 1000cc
M2-200/220: 1,400CC, total 1,000cc
M2-250:900CC, total 1,100cc
R
Replace it initially 300km,
and then replace it per 1,000 km
Oil Filter
M2-125/150
M2-200
Replace
R
replace it per 5000km
Coarse oil filter* (on
oil draining bolt)
4T
Clean or replace it if necessary
C
clean it initially 300km,
and then replace it per 3,000 km if necessary
Air cleaner
ALL
Crack and blockage check.
I
I
I
I
I
I
Air filter
ALL
Clean or replace it if required
I
I
I
R
I
I
Gear oil*
ALL
M2-125/150: 90cc, total 110 cc
M2-200/220: 110cc, total 130 cc
M2-250: 180cc, total 200cc.
R R R R
Cooling water, radiator
hose
M2-250
only
Leaking check and clean the
radiator if necessary
I I I I
R I I
Disk & drum brake
ALL
Leaking and function check
I
I
I
I
I
I
Clutch shoes*
ALL
Check or replace it if necessary
I
R
I
Rear brake arm
2T
Function check and adjustment
I
I
I
Tires
ALL
Worn-out check or replace it if
necessary
I I I I I I
Wheel bearing*
ALL
Fasten tightly if loosen
I
I
I
I
I
I
Front fork*
ALL
Leaking and function check
I
I
I
I
Steering head bearing*
ALL
Check looseness. Adjust it if
required
A A A
Rear absorber*
ALL
Leaking and function check
I
I
I
Main/Side Stand
ALL
Function check or replace it if
required
I L I L I L
Nuts, bolts, fasteners
ALL
Tighten it if required
I
I
I
I
I
I
Battery
ALL
Recharge the battery it required.
Clear the poles.
I C I C I C
Valve gap*
4T
M2-125/150: 0.08mm/ IN&EX
M2-200/220: 0.08mm/ IN&EX
M2-250: 0.10mm/ IN&EX
Adjust it when necessary
Carbon cleaning *
2T
Clean combustion carbon when
engine output reduced
A A
A
Spark plug*
ALL
Clear or replace if required
I
R
I
R
I
R
V belt*
ALL
Worn out check or replace if
necessary.
A A A
Fuel feeding system*
EXCEPT
EMS
Crack and blockage check.
Replace it if necessary.
I R
I
Fuel feeding system * EMS ONLY
(Injection)
Inspect hose, clamp, and replace
the filter per 15,000km
I I R
Engine idle speed*
ALL
2T engine: 1900±100 rpm
4T engine: 1700±100 rpm
A A A A A A A
Carburetor idle A/F
Adjustment*
ALL
Check and adjust referring to
CO/HC Percentage.
A A A A A A A
EMS function check* EMS ONLY
(Injection)
Inspect EMS function, and clear
the defect memory if necessary
I I I I I I
REMARKS
:
1.
A
: adjust
C
: clean
I
: inspect, or replace if necessary
L
: lubricate
R
: replace
2. Items with “*” mark indicate our recommendation to have it done by PGO dealer.
Содержание ALLORO 125
Страница 1: ...Manufactured by Motive Power Industry Co Ltd ...
Страница 17: ...C Chassis appearance 1 Apply oil 1 2 2 Apply grease 3 4 5 6 7 8 1 2 3 4 5 6 7 8 ...
Страница 18: ...D Wheel bearing Final transmission mechanism gear oil Speedometer gear clean grease ...
Страница 60: ...C Driving pulley 1 Take off the 10 screws of left Cover remove the left cover 2 Take off the left cover ...
Страница 62: ...7 Remove the start idle gear fixing plate 8 Take off the idle gear ...
Страница 82: ... 7 Crankcase Crankshaft A Disassembling diagram ...
Страница 94: ... 1 Lubrication System ...
Страница 118: ... 7 A C Generator A Dismantling AC generator B Installing AC generator ...
Страница 132: ......
Страница 164: ... 3 Recharge system A Recharge system diagram for M2 50 ...
Страница 165: ...B Recharge system diagram for M2 125 150 ...
Страница 170: ...46 Wiring diagram for M2 50 ...
Страница 171: ...47 Wiring diagram for M2 125 150 ...
Страница 172: ...48 Wiring diagram for M2 150 4V ...
Страница 173: ...49 Wiring diagram for M2 200 ...
Страница 174: ......
Страница 175: ......
Страница 176: ...50 Wiring diagram for M2 250 ...
Страница 188: ...PGO 200 220 engine dismantle crankshaft from the left crankcase don t damage the oil impact the crankshaft ...
Страница 192: ...1 6 3 Electric system Carburetor model electric General maintenance Engine Management System ...
Страница 198: ...7 Fuse wire white white Main fuse layout relay fuse layout reserved fuse layout Red white Red Red white Red black ...
Страница 201: ...10 G MAX 200 220 Specified engine oil synthetic 1000ml ...
Страница 202: ...11 Engine oil gear oil Drain of engine oil drain of gear oil Gear oil filling Replace 110cc total 130cc ...
Страница 206: ...15 CVT sponge Clean with compressed air or replace a new one 1 loosen 3 bolts 2 take off the sponge ...
Страница 209: ...18 Spark plug Dismantle the right lower cover Loosen with the special tool Spark plug C7E carburetor or CR7E EMS model ...
Страница 210: ...19 Ignition coil Dismantle the right lower cover You can see the ignition coil clearly ...
Страница 215: ...1 6 5 Engine Management System EMS ...
Страница 216: ...2 EMS index PGO 2nd stage EMS structure EMS units EMS diagnostic ...
Страница 217: ...3 Feature of PGO 2nd stage EMS feature 1 small light 2 integrity 3 accuracy 4 simple ...
Страница 220: ...6 EMS units ...
Страница 221: ...7 噴油嘴 Throttle position sensor Intake pressure sensor injector Idle Speed Controller ...
Страница 222: ...8 crank speed sensor Fuel pump Assy Transistor ignition coil comp Oxygen sensor Engine temperature sensor ...
Страница 223: ...9 ECU Electronic Control Unit Topple snsor Second air solenoid ...
Страница 224: ...10 Important PIN no of ECU ECU PIN 1 PIN 18 PIN 19 PIN 36 PIN ...
Страница 228: ...14 Measure engine temperature sensor T resistance KΩ 20 18 800 KΩ 40 1 136 KΩ 100 0 155 KΩ usually 1 5 5 5 KΩ ...
Страница 230: ...16 Throttle position sensor TPS Lb output Pu power 5V Gr ground Lb Gr throttle output V close 0 6 0 02V WOT 3 8 0 10V ...
Страница 235: ...21 Oxygen sensor W heater 12V 2 couple 8Ω Gr ground B output ...
Страница 236: ...22 injector function inject the gas mixed with air theory control the opening time interval to decide the gas amount ...
Страница 237: ...23 injector time msec Gas amou nt feeding injecting R B output 12V Br W output 12V each terminal virus ground is 12V ...
Страница 240: ...26 Fuel pump R B output 12V B ground R B B voltage 12V resistance 1KΩ ...
Страница 243: ...29 ISC Idle Speed Control W ISC A R B ISC B G ISC B Gr ISC A ISC unit R A A 80Ω B B 80Ω ...
Страница 245: ...31 ISC Step motor ISC By pass air Throttle body engine Throttle valve Air flow ISC Idle Speed Control ...
Страница 248: ...34 EMS fuses 7 5A 10A 5A 1A 10A 15A ...
Страница 250: ...36 6 6 EMS diagnostic ...
Страница 251: ...37 part no S320840G01 name quick diagnostic Quick diagnostic ...
Страница 254: ...40 part number S320891G01 name software adapter PC diagnostic software adapter ...
Страница 255: ...41 part number S320838G01 name connect cable PC diagnostic ...
Страница 258: ...44 6 7 EMS system Repairing tool ...
Страница 259: ...45 pocket tester wiring pocket tester wiring part no S905310005 ...
Страница 260: ...46 Ignition gauge connect minimum distance 6mm Plug cap ground ...
Страница 261: ...47 Fuel pressure gauge fuel pressure gauge part no S905330008 ...
Страница 263: ...49 6 8 General Electric units ...
Страница 264: ...50 G MAX 220 made in electric diode Storage light controler fuse relay Fuel pump Assy fuel jet relay ...
Страница 265: ...51 Signal flasher relay LED within the leg shield cover dismantle the leg shield cover first ...
Страница 266: ...52 regulator within the right body cover dismantle 1 luggage comp 2 rear rack 3 body cover ...
Страница 267: ...53 Fuel gauge below the middle cover dismantle 1 middle cover ...
Страница 268: ...54 Measure the fuel gauge gray output black ground gray black F 4 10Ω E 80 90Ω ...
Страница 269: ...55 Starting relay within the right body cover dismantle 1 luggage comp 2 middle cover 3 rear rack 4 body cover ...
Страница 271: ...56 EMS relays within the right body cover dismantle 1 luggage comp 2 middle cover 3 rear rack 4 body cover ...
Страница 272: ...57 EMS relays wiring A EMS system Dg O Gr B Bl W B fuel pump injector R W R W R B Db C headlamp O O Y W Y A B C ...
Страница 275: ......