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NOTICE

Damage caused by unsuitable cleaning agents

Unsuitable cleaning agents damage pump parts.

► Use only approved cleaning agents to clean pump parts.
► Never use soluble detergents.

NOTICE

Damage caused by unsuitable auxiliary tool

Using unsuitable tools damage the diaphragm and associated components.

► Never use the diaphragm key with auxiliary tools (for example pliers or an Allen key without tor-

que limitation).

2.3 Safety precautions

The product is designed according to the latest technology and recognized safety engineering rules.
Nevertheless, improper use can result in danger to operator all third party life and limb, and product 
damage and additional property damage.

Information requirement on possible hazards

The owner or operator of the product is required to make all operating personnel 
aware of hazards arising from the use of this product.
Every person who is involved in the installation, operation or maintenance of the 
product must have read and understood the safety-relevant parts of this documen-
tation.

Infringement of EU conformity due to modifications to the product

The Declaration of Conformity from the manufacturer is no longer valid if the opera-
tor changes the original product or installs additional equipment.

● Following installation into a system, the operator is required to check and re-

evaluate as necessary the conformity of the overall system in the context of the 
relevant EU Directives before commissioning that system.

General safety precautions for working with the pump

► Observe all applicable safety and accident prevention regulations.
► Check that all safety measures are observed at regular intervals.
► Do not expose body parts to the vacuum.
► Always ensure a secure connection to the earthed conductor (PE).
► Never disconnect plug connections during operation.
► Observe the above shutdown procedures.
► Keep lines and cables away from hot surfaces (> 70°C).
► Never fill or operate the unit with cleaning agents or cleaning agent residues.
► Do not carry out your own conversions or modifications on the unit.
► Observe the unit protection class prior to installation or operation in other environments.
► Observe statutory and local regulations regarding solvents handling.
► Never operate an open or faulty unit.
► Before carrying out any maintenance, first allow the unit to cool and disconnect it from the vacuum 

equipment.

► Disconnect the pump from the mains prior to every intervention, and wait an additional five sec-

onds until the capacitors have discharged.

► Implement suitable safety precautions where unintentional pump venting can cause hazards.

– Power failures can cause unintentional venting.

2.4 Proper use

● You may use the pump exclusively for vacuum generation.
● You may not operate the pump with accessories not recommended by Pfeiffer Vacuum.

Safety

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Содержание MVP 160-3

Страница 1: ...OPERATING INSTRUCTIONS EN Translation of the Original MVP 160 3 Diaphragm vacuum pump...

Страница 2: ...PU0077BEN_A PU0077 2017 12 12...

Страница 3: ...pump 15 6 2 Connecting the pumping stages 15 6 3 Connecting the vacuum side 16 6 4 Connecting the exhaust side 16 6 5 Establishing an electrical connection 17 7 Operation 18 7 1 Switching on and opera...

Страница 4: ...13 Accessories 35 14 Technical data and dimensions 36 14 1 Technical data 36 14 2 Dimensions 37 14 3 37 Declaration of conformity 39 Table of contents 4 40...

Страница 5: ...of conformity A component of these instructions Current documents are available from the Pfeiffer Vacuum Download Center 1 1 2 Variants This operating manual applies to pumps with the following part...

Страница 6: ...Warning of hot surfaces The label warns of hot surfaces during operation or immediately after switching off the pump 1 3 4 Instructions in the text Usage instructions in the document follow a general...

Страница 7: ...nt 2 2 Safety instructions All safety instructions in this document are based on the results of the risk assessment carried out in accordance with Machinery Directive 2006 42 EC Annex I and EN ISO 121...

Страница 8: ...cause hazardous situations e g increase in exhaust pressure There is a risk of bursting It is not possible to rule out the risk of injuries due to broken pieces flying around high escaping pressure a...

Страница 9: ...iaphragms and valves Replace a contaminated silencer Make sure that the exhaust line is unobstructed Ideally use a hose nozzle as an outlet Risks during maintenance CAUTION Risk of injury on hot surfa...

Страница 10: ...tor is required to check and re evaluate as necessary the conformity of the overall system in the context of the relevant EU Directives before commissioning that system General safety precautions for...

Страница 11: ...se adhering deposits to form in the suction chamber using the pump outside the specified area of application using the pump below ground using the pump to generate pressure using the pump in systems i...

Страница 12: ...an damage the product Observe the transport instructions Always transport the pump in its original packaging Transport the pump using only the transport handles provided Always use dense and impact pr...

Страница 13: ...proper storage damages the pump Store the pump in a cool dry dust free place where it is protected against impacts Seal inlet and outlet ports for example using transport caps Maintain the permissible...

Страница 14: ...DN 25 ISO KF 6 Mains switch 2 Distributor intake side 7 Pressure connection with silencer 3 Handle 2x 8 Rating plate on housing panel 4 Mains plug 9 Motor fan 5 Distributor pressure side The diaphragm...

Страница 15: ...pporting surface in the event of stationary installation 8 Use elastic hose pieces or bellows for anchoring This prevents mechanical forces resulting from rigid connection lines 9 Maintain ambient con...

Страница 16: ...6 4 Connecting the exhaust side Condensate separator We recommend using a condensate separator in cases where the system to be evacuated contains fluid resulting in steam being generated during evacu...

Страница 17: ...6 5 Establishing an electrical connection Fig 4 Connection diagram MVP 160 3 with single phase AC motor Installation 17 40...

Страница 18: ...ine regularly for correct function NOTICE Damage caused by water hammer The sudden ingress of condensate can cause water hammer as the pump cannot pump the addition ally formed steam down quickly enou...

Страница 19: ...ump 1 Fig 6 Mains switch 1 Mains switch Switching off the pump You can switch off the pump at any time 1 Allow the pump to run on for a few more minutes with the intake port open 2 Press the mains swi...

Страница 20: ...lean suction chamber 5 Seal flanges and any other openings 6 Store the pump in dry dust free areas within the specified ambient conditions In areas with damp or aggressive atmospheres we recommend pac...

Страница 21: ...E Damage caused by pointed or sharp edged tools Sharp edged tools damage pump parts during maintenance Never disconnect pump parts such as diaphragm heads using pointed or sharp edged tools Never use...

Страница 22: ...m the distributor screw cou plings Dismantling the distributor Tools required Open end wrench 17 WAF Crosshead screwdriver 1 Unscrew the screw couplings from all diaphragm heads using the open end wre...

Страница 23: ...d 35 1 37 12 2 3 4 5 Fig 10 Disassembling the diaphragm head 1 Diaphragm head 4 Head cover 2 O rings 5 Connection rod 3 Valves Disassembling the diaphragm head Tools required Allen key 5 WAF Rubber ma...

Страница 24: ...Clean contaminated parts with industrial alcohol 2 Allow parts to dry well 9 7 Replacing the diaphragm NOTICE Damage caused by unsuitable auxiliary tool Using unsuitable tools damage the diaphragm an...

Страница 25: ...Design with bore Design with square hole Tbl 3 Diaphragm attachments Fig 11 Diaphragm key accessory Fig 12 Diaphragm key with inlaid diaphragm parts 35 12 1 2 3 4 Fig 13 Diaphragm and associated parts...

Страница 26: ...phragm support disk When doing so make sure that the square connecting bolt of the diaphragm clamping disk is positioned correctly in the diaphragm support disk guide 8 Lift the side of the diaphragm...

Страница 27: ...ake sure they are positioned correctly 2 Insert valves 1 in the diaphragm head Replacing the valve in the pressure side distributor 1 When replacing valve 2 make sure it is positioned correctly 2 Inse...

Страница 28: ...ed correctly 3 Assemble head cover and diaphragm head 4 Place top of housing diaphragm head and head cover on pump housing When doing so the diaphragm must lie centrally for even clamping between the...

Страница 29: ...final vacuum Only where the pump reaches the speci fied final vacuum can a low pump leakage rate and thus the prevention of potentially explosive mixtures in the pump interior be ensured Checking fun...

Страница 30: ...suction chamber Silencer loose or missing Check or replace silencer Motor fan defective Replace motor fan Connection rod or motor bearing defective Contact Pfeiffer Vacuum Service Pump does not start...

Страница 31: ...Tbl 4 Troubleshooting Troubleshooting 31 40...

Страница 32: ...us options for upholding your equipment availability Detailed information and addresses can be found on our website in the Pfeiff er Vacuum Service section Advice on the optimum solution is available...

Страница 33: ...ntainers e Observe the valid transport conditions ERKL RUNG KONTAMINIERUNG 6 Affix the declaration of contamination to the outside of the packaging 7 Then send your product to your local Service Cente...

Страница 34: ...2 Spare parts Description order number Overhaul kit with valve seal and diaphragms PU E22 002 T Silencer G 1 4 P0 920 792 E Fan 220 240 V P0 920 416 E Tbl 5 MVP 160 3 spare parts list Spare parts 34 4...

Страница 35: ...nd TCP 350 plug M8 PM 071 282 X Relay box shielded for backing pumps 1 phase 7 A for TC 400 1200 TM 700 and TCP 350 M12 PM 071 284 X Mains cable 115 230 V without plug right angle IEC 320 C13 socket 3...

Страница 36: ...olding Grid connection Voltage max 230 V Grid connection Voltage range 10 Rated current 50 Hz 2 8 A Rated current 60 Hz 2 7 A Protection system class category IP20 Installation altitude max 2000 m Wei...

Страница 37: ...ntinuous operation 100 hPa low gas load 0 C to 60 C Short term 5 minutes 100 hPa low gas load 10 C to 80 C Tbl 9 Intake gas temperature 14 2 Dimensions 222 111 294 151 34 110 DN 25 486 242 20 10 V M6...

Страница 38: ...Fig 21 Air pumping speed at 50 Hz S l min p mbar 100 101 102 103 10 1 100 101 102 103 MVP 160 3 60 Hz Fig 22 Air pumping speed at 60 Hz Technical data and dimensions 38 40...

Страница 39: ...uthorized representative for the compilation of technical documents is Mr Sebas tian Oberbeck Pfeiffer Vacuum GmbH Berliner Stra e 43 35614 A lar Germany Diaphragm vacuum pump MVP 160 3 Harmonized sta...

Страница 40: ...PU0077 ed A Date 1712 P N PU0077BEN...

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