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2 Safety

2.1 General safety instructions

This document includes the following 4 risk levels and 1 information level.

DANGER

Imminent danger

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

► Instructions on avoiding the hazardous situation

WARNING

Possibly imminent danger

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

► Instructions on avoiding the hazardous situation

CAUTION

Possibly imminent danger

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

► Instructions on avoiding the hazardous situation

NOTICE

Danger of property damage

Notice is used to address practices not related to physical injury.

► Instructions on avoiding property damage

Notes, tips or examples indicate important information on the product or on this document.

2.2 Safety instructions

All safety instructions in this document are based on the results of the risk assessment carried out in
accordance with Machinery Directive 2006/42/EC Annex I and EN ISO 12100 Section 5. Where applica-
ble, all life cycle phases of the product were taken into account.

Risks during transportation

WARNING

Danger of serious injury due to falling objects

Due to falling objects there is a risk of injuries to limbs through to broken bones.

► Take particular care and pay special attention when transporting products manually.
► Do not stack the products.
► Wear protective equipment, e.g. safety shoes.

Safety

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Содержание DUO 1.6

Страница 1: ...OPERATING INSTRUCTIONS EN Translation of the Original DUO 1 6 DUO 1 6 M Rotary vane pump...

Страница 2: ...eiffer vacuum de Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on our website Disclaimer of liability These operating instructions describe all models and var...

Страница 3: ...perator requirements 16 3 Product description 17 3 1 Identifying the product 17 3 2 Scope of Delivery 17 3 3 Function 17 3 4 Operating principle 18 4 Transportation and Storage 20 4 1 Transporting the...

Страница 4: ...ts packs 46 11 2 Maintenance kit 1 maintenance level 1 46 11 3 Radial shaft seal ring set Maintenance level 2 46 11 4 Maintenance kit 2 Maintenance level 2 extended 46 11 5 Overhaul kit Maintenance le...

Страница 5: ...eversible single phase motor 26 Tbl 6 Maintenance intervals 34 Tbl 7 Troubleshooting for rotary vane pumps 43 Tbl 8 Spare parts packs 46 Tbl 9 Accessories 48 Tbl 10 Consumables 49 Tbl 11 Conversion ta...

Страница 6: ...e 30 Fig 12 Refilling operating fluid 30 Fig 13 Draining the operating fluid 36 Fig 14 Remove fit rotary vane vacuum pump cap 38 Fig 15 Gas ballast valve 39 Fig 16 Dimensions Duo 1 6 100 V 50 Hz with...

Страница 7: ...M M version differs compared to the standard version by Magnetic coupling 1 2 Target group These operating instructions are aimed at all persons performing the following activities on the product Tra...

Страница 8: ...before putting into operation Remplir la pompe d huile avant la mise en route Sticker red Fill with operating fluid before commissioning Achtung nur mit F4 bef llen Attention only F4 to be used Stick...

Страница 9: ...osive gas version DN Nominal diameter Diam tre nominal FPM Fluoropolymer rubber FKM Fluorinated rubber IN Rated nominal current Imax Maximum current ISO Flange Connector in accordance with ISO 1609 an...

Страница 10: ...ger of property damage Notice is used to address practices not related to physical injury Instructions on avoiding property damage Notes tips or examples indicate important information on the product...

Страница 11: ...lange during all work Safely disconnect motor from the mains Secure the motor against re start Risks during operation WARNING Danger of poisoning due to toxic process media escaping from the exhaust p...

Страница 12: ...environmental pollution by toxic process media Decontaminate affected parts before carrying out maintenance work Wear protective equipment WARNING Danger of injury from strong magnetic field There is...

Страница 13: ...own before carrying out any work Wear personal protective equipment if necessary CAUTION Danger of injury from moving parts After a power failure or a standstill as a result of overheating the motor r...

Страница 14: ...onents The magnetic coupling can influence operational reliability of electrical and electronic devices 2 5 Limits of use of the product Installation location Indoors protected from dust deposits Outd...

Страница 15: ...uc tions The operator is responsible for the process media used 2 9 Owner requirements Safety conscious working 1 Only operate the product in a technically flawless state 2 Operate the product in line...

Страница 16: ...age operation and disposal fields Such training must ensure that individuals are capable of carrying out the required activi ties and work steps safely and properly 2 10 2 Personnel qualification for...

Страница 17: ...with cone sieve and O ring for the vacuum flange Centering ring with O ring for the exhaust flange Locking caps for both connection flanges Operating instructions 3 3 Function DuoLine rotary vane vac...

Страница 18: ...ng fluid 5 Base plate 13 Connection for the operating fluid return 6 Motor flange 14 Vacuum flange with protective cap 7 Intermediate flange only with M version 15 Exhaust flange with protective cap 8...

Страница 19: ...ump type rotary vane pumps are equipped with a vacuum safety valve This sepa rates the rotary vane pump from the vacuum chamber in the event of intentional or unintentional stand still and vents the p...

Страница 20: ...sary trolley lift truck 3 Transport the product in its original packaging 4 Always place the product on an adequately sized level surface 1 2 3 Fig 4 Transporting the vacuum pump manually 1 Protective...

Страница 21: ...sure that the gas ballast valve is closed 4 Store the vacuum pump only in dry dust free rooms within the specified ambient conditions 5 In rooms with humid or aggressive atmospheres Hermetically seal...

Страница 22: ...on the motor rating plate visible and freely accessi ble 7 Fill with operating fluid prior to first commissioning You can find the quantity and type of the operating fluid on the rating plate 5 2 Conn...

Страница 23: ...g as a result of high pressure in the exhaust line Faulty or short exhaust lines cause hazardous situations e g exhaust pressure increase There is a danger of bursting Injuries caused by flying fragme...

Страница 24: ...langes with a circlip 5 4 Establishing mains connection DANGER Danger to life from electric shock Contact with exposed and live elements generate an electric shock Incorrect connection of the mains su...

Страница 25: ...and rubber connector The vacuum pumps are equipped with an inbuilt thermal protection switch In event of excess tempera ture the protection switch interrupts the motor current but does not offer a pe...

Страница 26: ...h time before the vacuum pump is installed or moved to a different location 2 Disconnect the vacuum pump from the mains 3 Set the required voltage range on the voltage selector switch using a suitable...

Страница 27: ...ating fluid type on the rating plate Refer to the rating plate of the vacuum pump for type and quantity of intended operating fluid Required consumables Operating fluid of the vacuum pump Required too...

Страница 28: ...of the exhaust line on a regular basis Before switching on 1 Check the operating fluid in the sight glass 2 Compare the voltage and frequency specifications on the motor rating plate with the availabl...

Страница 29: ...e closed for ap prox 30 minutes Check the operating fluid level 1 Regularly check the operating fluid level while the vacuum pump is running and at operating tem perature 2 Make sure that the level is...

Страница 30: ...otate the knob on the gas ballast valve to the right to close into position 0 6 4 Refilling operating fluid WARNING Danger of poisoning from toxic vapors Igniting and heating synthetic operating fluid...

Страница 31: ...switching off the vacuum pump NOTICE Contamination from operating fluid backflow After the vacuum pump is switched off there is a risk that the connected vacuum system can become contaminated by back...

Страница 32: ...taking advantage of our service training offering When ordering spare parts specify the information on the nameplate The following section describes the tasks for cleaning and maintaining the vacuum...

Страница 33: ...pec tion Mainte nance level 1 Mainte nance level 2 Mainte nance level 3 Required materials Described in document OI OI MM MM Interval daily yearly 2 years 4 years Inspection Visual and acoustic pump c...

Страница 34: ...ous substances Illegal disposal of toxic substan ces causes environmental damage Wear suitable personal protective equipment when handling these media Dispose of the operating fluid according to local...

Страница 35: ...eet with the document number PK0219 can be ob tained from the Pfeiffer Vacuum Download Center Prerequisites Vacuum pump switched off Vacuum pump is vented to atmospheric pressure on the suction side V...

Страница 36: ...ressure Vacuum pump has cooled so that it can be touched Operating fluid still warm 7 2 1 3 6 5 4 Fig 13 Draining the operating fluid 1 Filler screw 5 Drain screw 2 O ring 6 O ring 3 Drain hole 7 Sigh...

Страница 37: ...ting fluid 3 Check level 4 Screw the drain screw in completely Be careful with the O ring Tightening torque 0 3 Nm 7 4 3 Rinsing and cleaning the rotary vane vacuum pump Cleaning by changing the opera...

Страница 38: ...an the pumping system from the outside without cleaning agent 2 Clean the cap from the inside without cleaning agent Install the cap 1 Insert the O ring in the groove in the cap 2 Install cap on stand...

Страница 39: ...e cam plate and the circlip 9 Take care of the washer and the compression spring 10 Remove tappet from valve housing Be careful with the O ring 11 Clean all parts and check the parts for wear 12 Repla...

Страница 40: ...change from P3 D1 to F4 F5 or vice versa Required consumables 3 times the filling quantity of the new operating fluid Changing the operating fluid type 1 Change the operating fluid with the new opera...

Страница 41: ...rior to recommissioning 8 2 Recommissioning NOTICE Risk of damage to vacuum pump as a result of operating fluid aging The operating fluid usability is limited max 2 years Prior to recommissioning foll...

Страница 42: ...the mains Secure the motor against reactivation Dismantle the vacuum pump for inspection away from the system if necessary NOTICE Danger of property damage from improper maintenance Unprofessional wo...

Страница 43: ...fluid level too low Top up the operating fluid Leak in system Locate and eliminate the leak Vacuum pump is dam aged Contact Pfeiffer Vacuum Service Pumping speed of vacuum pump too low The intake line...

Страница 44: ...and addresses can be found on our website in the Pfeiff er Vacuum Service section Advice on the optimum solution is available from your Pfeiffer Vacuum contact partner For quick and smooth handling of...

Страница 45: ...ontainers e Observe the applicable transport conditions ERKL RUNG KONTAMINIERUNG 6 Affix the declaration of contamination to the outside of the packag ing 7 Then send your product to your local Servic...

Страница 46: ...s Filler and drain screw seals for one operating fluid change Cap seal for cleaning oil chamber Seals and consumables for cleaning gas ballast valve 11 3 Radial shaft seal ring set Maintenance level 2...

Страница 47: ...Set of vanes The set of vanes contains Vane Vane springs 11 7 Coupling set for versions with magnetic coupling The coupling set contains Both coupling halves Containment shell with O ring Spare parts...

Страница 48: ...eplace a standard gas ballast valve 12 2 Ordering accessories Description Order no KAS 16 Condensate Separator PK Z10 003 OME 16 S Oil Mist Separator PK Z40 000 OME 16 M Oil Mist Separator PK Z40 003...

Страница 49: ...Description Order no P3 mineral oil 0 5 l PK 001 136 T P3 mineral oil 1 l PK 001 106 T Tbl 10 Consumables Accessories 49 60...

Страница 50: ...ts mbar l s Pa m3 s sccm Torr l s atm cm3 s mbar l s 1 0 1 59 2 0 75 0 987 Pa m3 s 10 1 592 7 5 9 87 sccm 1 69 10 2 1 69 10 3 1 1 27 10 2 1 67 10 2 Torr l s 1 33 0 133 78 9 1 1 32 atm cm3 s 1 01 0 101...

Страница 51: ...er vapor tolerance at 50 Hz 15 hPa 15 hPa 15 hPa 15 hPa 15 hPa Water vapor tolerance at 60 Hz 15 hPa 15 hPa 15 hPa 15 hPa 15 hPa Emission sound pres sure level without gas ballast at 50 Hz 42 dB A 42...

Страница 52: ...capacity 50 Hz 15 g h 15 g h 15 g h Water vapor capacity 60 Hz 20 g h 20 g h 20 g h Water vapor tolerance at 50 Hz 15 hPa 15 hPa 15 hPa Water vapor tolerance at 60 Hz 15 hPa 15 hPa 15 hPa Emission so...

Страница 53: ...g 11 kg 11 kg Tbl 15 Technical data Duo 1 6 M 13 4 Dimensions Dimensions in mm 13 4 1 Standard version 32 5 122 7 135 1 28 5 61 172 1 88 334 5 2 2 DN 16 ISO KF 70 192 1 315 2 119 95 85 2 222 5 190 Fig...

Страница 54: ...85 2 222 5 190 Fig 17 Dimensions Duo 1 6 single phase motor 105 V 50 Hz 115 125 V 60 Hz 32 5 122 7 135 1 31 61 172 1 88 353 2 2 DN 16 ISO KF 70 189 1 95 222 5 190 85 2 190 5 1 335 Fig 18 Dimensions Du...

Страница 55: ...190 85 2 190 5 1 335 Fig 19 Dimensions Duo 1 6 single phase motor 115 230 V 50 60 Hz 32 5 122 7 135 1 28 5 61 172 1 88 315 2 2x DN 16 ISO KF 70 189 1 119 95 222 5 190 85 2 Fig 20 Dimensions Duo 1 6 si...

Страница 56: ...57 2 86 2 190 223 5 Fig 21 Dimensions Duo 1 6 M 100 V 50 Hz with switch 95 105 V 60 Hz 122 7 33 5 172 5 1 61 376 2 2 DN 16 ISO KF 192 1 28 5 88 119 135 1 357 2 86 2 190 223 5 Fig 22 Dimensions Duo 1 6...

Страница 57: ...22 7 33 5 172 5 1 61 357 2 2 DN 16 ISO KF 190 1 28 5 88 135 1 357 2 119 7 2 95 86 2 190 70 223 5 3 Fig 23 Dimensions Duo 1 6 M single phase motor 230 240 V 50 60 Hz Technical data and dimensions 57 60...

Страница 58: ...esentative for the compilation of technical documents is Mr Sebas tian Oberbeck Pfeiffer Vacuum GmbH Berliner Strasse 43 35614 Asslar Germany Rotary vane pump Duo 1 6 Duo 1 6 M Harmonized standards an...

Страница 59: ...59 60...

Страница 60: ...PD0061 ed H Date 1907 P N PD0061BEN...

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