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Safety

.01

Regulations

This machine is constructed in accordance with the European regulations indicated in the

conformity and manufacturer's declarations.

In addition to this instruction manual, please also observe all generally accepted, statutory

and other legal requirements, including those of the user's country, and the applicable pol-

lution control regulations!

The valid regulations of the regional social insurance society for occupational accidents or

other supervisory authorities are to be strictly adhered to!

.02

General notes on safety

●

The machine must only be operated by adequately trained operators and only when the

instruction manual has been fully read and understood!

●

All notices on safety and the instruction manual of the motor manufacturer are to be read

before the machine is put into operation!

●

All notes on the machine concerning danger and safety must be observed!

●

The machine must be used for the purpose for which it is intended and must not be

operated without its safety devices; all regulations relevant to safety must be adhered to.

●

When part sets are changed (e.g. needle, presser foot, needle plate, feed dog or bob-bin),

during threading, when the workplace is left unattended and during maintenance work,

the machine must be isolated from the power supply by turning off the on/off switch or

removing the plug from the mains!

●

Daily maintenance work must only be carried out by appropriately trained persons!

●

Repairs and special maintenance work must only be carried out by qualified technical

staff or persons with appropriate training!

●

During maintenance or repairs on the pneumatic system the machine must be isolated

from the compressed air supply! The only exception to this is when adjustments or

function checks are carried out by appropriately trained technical staff!

●

Work on the electrical equipment must only be carried out by technical staff who are

qualified to do so!

●

Work on parts or equipment connected to the power supply is not permitted! The only

exceptions to this are specified in regulations EN 50110.

●

Conversion or modification of the machine must only be carried out under observation of

all relevant safety regulations!

Содержание 3582-2/01

Страница 1: ...Instruction Manual 3582 2 01 296 12 18 572 002 Betriebsanleitung engl 03 2002 This instruction manual applies to machines from the following serial numbers onwards 006141101...

Страница 2: ...ion of PFAFF instruction manuals whether in whole or in part is not permitted without our prior permission and not without written indication of the source PFAFF Industrie Maschinen AG Postfach 3020 D...

Страница 3: ...4 Transport packaging and storage 5 Explanation of the symbols 6 Register 03 Controls 7 Register 04 Mounting and commissioning the machine 8 Register 05 Preparation 9 Register 06 Sewing 10 Register 0...

Страница 4: ...1 01 Directives 1 1 1 02 General notes on safety 1 1 1 03 Safety symbols 1 2 1 04 Important points for the user 1 2 1 05 Operating and specialist personnel 1 3 1 05 01 Operating personnel 1 3 1 05 02...

Страница 5: ...erated without its safety devices all regulations relevant to safety must be adhered to When part sets are changed e g needle presser foot needle plate feed dog or bob bin during threading when the wo...

Страница 6: ...r guard and safety devices Before threading changing bobbin and needle cleaning etc switch off main switch 1 04 Important notes for the user This instruction manual belongs to the equipment of the mac...

Страница 7: ...05 02 Technical staff Technical staff are persons who have been trained in electrical engineering electronics pneumatics and mechanical engineering They are responsible for lubricating servicing repa...

Страница 8: ...of and behind the mach ine so that easy access is possible at all times Never put your hands in the sewing area during sewing Danger of injury by the needle Do not leave any objects on the table duri...

Страница 9: ...3 Danger of injury from running drive belts Do not switch on the machine when cover plate 4 is retracted Danger of injury in hook area During operation do not place hands in the swing area of stacker...

Страница 10: ...ions 3 1 4 Disposal of the machine 4 1 5 Transport packaging and storage 5 1 5 01 Transport to the customer s premises 5 1 5 02 Transport within the customer s premises 5 1 5 03 Disposal of the packag...

Страница 11: ...es of this machine which have not been approved of by the manufacturer are considered to be inappropriate The manufacturer cannot be held liable for any damage caused by the inappropriate use of the m...

Страница 12: ...er requirement 1 2 kW Working air pressure min 6 bar Air consumption approx 5 l work cycle Noise data Emission sound level at the workplace at a speed of 2000 spm LpA 74 dB A Noise measurement in acc...

Страница 13: ...various plastics The electrical equipment consists of plastics and copper The machine must be disposed of in accordance with applicable local environmental protection regulations If necessary a speci...

Страница 14: ...he location of use The machine may only be transported in an upright position 5 03 Disposal of the packaging The packaging of these machines consists of paper cardboard and VCE fiber The proper dispos...

Страница 15: ...ction Manual tasks to be carried out and important information are drawn to your attention by symbols The symbols have the following meanings Note information Cleaning care Lubrication Servicing repai...

Страница 16: ...Register 03 Contents Chapter Page 7 Controls 7 1 7 01 Main switch 7 1 7 02 Catch of the folding unit 7 2 7 03 Balance wheel 7 3 7 04 Controlpanel 7 4 7 05 Foot switch 7 7...

Страница 17: ...7 1 Controls Fig 7 01 7 Controls 7 01 Main switch Switch the machine on or off by turning main switch 1 The motor control switch 2 must always be switched on 2 1...

Страница 18: ...7 2 Controls 7 02 Catch of the folding unit Fig 7 03 After lifting catch 1 the folding unit can be retracted 1...

Страница 19: ...ust the needle bar e g when changing the needle When sewing begins the needle bar must be positioned 1 mm after t d c If necessary set the needle bar in the right position using balance wheel 1 LED 2...

Страница 20: ...symbols fields are also displayed where it is possible to enter a value e g the length of the pocket after touching the screen Symbols for error signals and operating conditions e g amount of remainin...

Страница 21: ...ed in Chapter 9 09 Entering work cycle Pocket 1 4 By touching this symbol a menu is opened for entering the appropriate pocket 4 different pockets can be entered Further functions of this menu are exp...

Страница 22: ...eed on or off Interface knife This function is used to feed and cut the interface tape Corner knife on off When this symbol is touched the corner knife function is switched on or off When the centre k...

Страница 23: ...th foot switch 1 are cancelled step by step After sewing starts a sewing stop is carried out by operating foot switch 2 Fig 7 06 1 2 Standard functions of foot switch 1 Number of operations steps Func...

Страница 24: ...Using the symbols displayed on the screen the functions of the foot switch can be altered as follows Both flap clamps are closed at the same time First the left and then the right flap clamp is closed...

Страница 25: ...mp 6 Sewing start The right main clamp is lowered after the left main clamp Number of operations steps functions 1 Move main clamps forwards 2 Lower both main clamps 3 Lower folding unit engage foldin...

Страница 26: ...The vacuum is used to retain the workpiece on the cover plate When the vacuum is switched on the functions of the foot switch are altered as follows Switch off needle thread monitor Switch on needle t...

Страница 27: ...sioning 8 1 8 01 Installation 8 1 8 01 01 Mountingthebearingplate 8 2 8 01 02 Connecting the vacuum system 8 2 8 01 03 Mountingthestacker 8 3 8 01 04 Mountingthereelstand 8 4 8 02 Commissioning 8 4 8...

Страница 28: ...missioned by qualified personnel All relevant safety regulations must be strictly adhered to 8 01 Installation Suitable connections for electricity and compressed air must be available at the installa...

Страница 29: ...necting the vacuum system Place the tube delivered for the vacuum system on the connection piece and fa sten it with clip 1 Fig 8 03 8 01 01 Mounting the bearing plate Attach the bearing plate 1 to th...

Страница 30: ...Installation and commissioning 8 3 8 01 03 Mounting the stacker Fig 8 04 Attach the stacker 1 to the frame with screws 2 four screws Connect pneumatic tubes as shown in the circuit diagram 2 1...

Страница 31: ...be operated with the available electricity supply see Chapter 3 Specifications If there are any irregularities do not operate the machine under any circumstances Have the machine connected to the mai...

Страница 32: ...eck the air pressure and adjust if necessary see Chapter 11 04 Checking adjusting the air pressure Turn main switch 2 to position I Switch 3 of the motor control unit must always be switched on To swi...

Страница 33: ...Installation and commissioning 8 6 8 04 PC interfaces Fig 8 08 Fig 8 09 Parallel interface 1 on control panel Serial interface 2 on control unit in switch box 1 2...

Страница 34: ...9 04 Threading the needle thread adjusting the needle thread tension 9 4 9 05 Changing the interfacing tape 9 5 9 06 Display settings 9 6 9 06 01 Selectingthelanguage 9 6 9 06 02 Adjusting the contra...

Страница 35: ...with the necessary training 9 01 Inserting the needles Switch the machine off Danger of injury if the machine suddenly starts running Only use needles from System 134 Retract the folding unit Loosen...

Страница 36: ...imes in a clockwise direction Engage the bobbin winder by pressing lever 3 in the direction shown by the arrow Bobbin 1 is filled during sewing The tension of the thread on bobbin 1 can be set on scre...

Страница 37: ...witch off the machine Open the folding unit and cover plate Pull up latch 1 and remove the empty bobbin Place the filled bobbin in the hook so that it moves in the direction of the arrow when the thre...

Страница 38: ...dle thread adjusting the needle thread tension Fig 9 04 Switch off the machine Retract the folding unit Thread both needle threads as shown in the above illustration Adjust the needle thread tension b...

Страница 39: ...e as shown in Fig 9 05 Switch on the machine Select the basic display by touching the screen Select one of the Pocket functions by touching the appropriate symbol Touch the feed cut interface function...

Страница 40: ...t the desired language by touching it Move back to the basic display with the Exit function 9 06 02 Adjusting the contrast setting Switch on the machine Select the basic display by touching the screen...

Страница 41: ...er Enter the required value for the distance of the corner knife from the beginning of the seam in the top field Enter the required value for the distance of the corner knife from the end of the seam...

Страница 42: ...play for entering the flap press the Exit function In the extended menu two different flaps e g left and right flap can be entered The flaps can then be selected separately or processed alternately In...

Страница 43: ...ich flap is to be sewn first when the flaps are sewn alternately ON The functions of the other symbols are not dependent on the menu and are described in Chapter 7 04 Control panel Left front jacket s...

Страница 44: ...r all pockets Basic display for entering pockets For the fields described below a number field can be selected by touching the appropriate field The appropriate value can then be entered by touch To c...

Страница 45: ...bed in Chapter 7 04 Control panel 9 09 Entering the work cycle If values have been set for at least 2 pockets these can be combined in one work cycle so that in one operation up to 4 different pockets...

Страница 46: ...g unit Fig 9 06 Switch off the machine Loosen screws 1 Pull the folding unit 2 out of its holder and insert the desired folding unit e g folding unit for single piping The folding unit single or doubl...

Страница 47: ...Options function By touching the appropriate symbol select the next menu By touching the appropriate symbol select the next menu By touching the appropriate symbol the bobbin thread count function is...

Страница 48: ...Register 06 Contents Chapter Page 10 Sewing 10 1 10 01 Re setting the piece counter 10 1 10 02 Error signals 10 2...

Страница 49: ...ch insert the material step by step and trigger off the sewing start 10 01 Re setting the piece counter Switch on the machine By touching the screen select the basic display By touching the appropriat...

Страница 50: ...nsert flap flap inserted Thread error Re thread needle thread Carry out sewing start Incorrect needle position Turn balance wheel until error signal goes off Bobbin thread counter has run out Change t...

Страница 51: ...feed unit 12 10 12 05 08 Basic position of the middle knife 12 11 12 05 09 Knife pressure and angle of the middle knife blade 12 12 12 05 10 Height of the middle knife 12 13 12 05 11 Middle knife mot...

Страница 52: ...il level daily before use Grease the clamp guides every 2 months Check the air pressure daily before use Clean the air filter of the air filter lubricator when required These maintenance intervals are...

Страница 53: ...sed by the workpiece Optimum cleaning instructions can therefore only be given for each case individually Fig 11 01 To avoid interruptions following cleaning work is recommended for single shift opera...

Страница 54: ...ib 2 11 03 Checking the oil level Switch off the machine Check the oil level through the inspection glass 1 daily before use If the oil level is below the marking oil must be poured in through hole 2...

Страница 55: ...ir filter lubricator Cleaning filter 2 Unscrew water bowl 1 Take out filter 2 Clean filter 2 with compressed air or iso propyl alcohol part No 95 665 735 91 Screw in filter 2 and screw on water bowl 1...

Страница 56: ...gain Only use Isoflex Topas L32 heavy duty grease part no 280 1 110 210 Grease the guides with a grease nipple using a grease gun every 2 months for single shift operation and once a month for two shi...

Страница 57: ...ual work steps are carried out both the preceding and following chapters must be observed Screws and nuts indicated in brackets are fastenings for machine parts which must be loosened before adjustmen...

Страница 58: ...ead falls down suddenly there is a danger of being crushed between the sewing head and table top Fig 12 01 Remove cover 1 screws 2 4 ea Remove cover 3 screws 4 Unscrew screw 5 and swing out the cover...

Страница 59: ...e needle height Requirement When the needle bar is at t d c there should be a distance of approx 15 mm between the needle points and the needle plate Without twisting it adjust needle bar 1 screw 2 in...

Страница 60: ...the needle hole Requirement Both needles should enter the respective needle holes in the centre Adjust needle bar 1 screw 2 in accordance with the requirement If necessary adjust needle bar 1 screw 3...

Страница 61: ...ching the needle lightly Needle bar rise Loosen screws 1 Position the needle bar at b d c In this position slide the 2 2 mm thick feeler of the needle rise gauge directly under the needle bar bearing...

Страница 62: ...rough the installation holes arrows Adjust the hook bearing screws 4 in accordance with requirement 2 taking care that the needle is not deflected by needle guard 5 Control the movement of the lifting...

Страница 63: ...d of the back stroke of the bobbin opener the catch 3 of the bobbin case should be at such a distance from the edge of the recess of the needle plate 4 that the thread can passthroughunhindered Adjust...

Страница 64: ...tter 1 should 1 Be positioned in the centre of the needle plate cutout and 2 Must not jut out above the edge of the table top Adjust bobbin thread cutter 1 screw 2 in accordance with requirement 1 Adj...

Страница 65: ...The needle thread cutter should be positioned in the centre between the needles at a distance of 3 mm from the needle plate extended thread catcher 3 and catch the thread reliably Adjust needle thread...

Страница 66: ...interfacing should be cut smoothly with the lowest possible cutting pressure 2 The roller lever should be activated when the bottom knife is lowered Adjust knife holder 1 screws 2 in accordance with...

Страница 67: ...12 05 08 Basic position of the middle knife Requirement The top edge of the cylinder 1 should be approx 70 mm above the top edge of the machine Adjust cylinder 1 in accordance with the requirement Fi...

Страница 68: ...iddle knife 4 should cut smoothly with the lowest possible knife pressure 2 Middle knife 4 should be at a slight angle to the counter knife Adjust knife holder 1 screw 2 in accordance with requirement...

Страница 69: ...ne head 2 Cylinder 7 should slot into the corresponding groove of the knife holding bar 1 3 The top edge of middle knife 5 should be 0 5 mm below the needle plate cutout Adjust knife holding bar 1 scr...

Страница 70: ...053 12 05 11 Middle knife motion Requirement When the needle bar is at b d c the middle knife 3 should be at the bottom of its stroke Adjust eccentric 1 screws 2 in accordance with the requirement Fig...

Страница 71: ...t when the thread tension is released Align pressure plate 1 in accordance with the requirement The distance of 0 5 mm is a minimum distance and can be over 1 mm when thick threads are used If the thr...

Страница 72: ...heck spring 3 should have come to an end when the needle point penetrates the material spring stroke approx 7 mm Adjust guide stop 1 screw 2 in accordance with the requirement For technical reasons it...

Страница 73: ...71 040 12 05 14 Hook lubrication Requirement After a running time of 10 seconds a fine oil film should be visible on a paper strip held next to the hook Adjust screws 1 in accordance with the require...

Страница 74: ...etting the reference point Requirement When the needle bar is positioned 1 mm after t d c LED 2 should be on Bring toothed belt wheel 1 into the position in accordance with the requirement and fit the...

Страница 75: ...should be 110mm 2 The distance from the centre of the middle laser cross to the outer edges of each of the outer laser crosses should be 90 mm 3 All three laser crosses should be in alignment with the...

Страница 76: ...3 mm depending on the material from the cover plate 2 Parallel to the top edge of the cover plate and centred to the needles and 3 Parallel to the outer edge of the cover plate Adjust screw 1 nut 2 i...

Страница 77: ...8 Folding unit to needle clearance Requirement When lowered folding unit 1 should be at a distance of 3 mm from the rear edge of the needle Shift folding unit 1 screws 2 in accordance with the require...

Страница 78: ...rox 1 mm above the work surface 2 The spring pressure should be set so that the flap is held reliably Turn screw 1 nut 2 in accordance with requirement 1 Turn screw 3 nut 4 in accordance with requirem...

Страница 79: ...folding unit is lowered the back edge of the flap retainer 1 should be at a distance of 1 mm behind the edge of the needle Shift flap retainer 1 screws 2 in accordance with the requirement Carry out...

Страница 80: ...5 21 Height of the main clamps Requirement The front edge of the main clamps 3 should be at a height of 21 mm above the cover plate Adjust piston rods 1 nuts 2 in accordance with the requirement 71 05...

Страница 81: ...ce with requirement 1 Insert folding unit for double piping Adjust adjustment ring 7 screws 8 in accordance with requirement 2 Insert folding unit for single piping Making sure that main clamp 1 is to...

Страница 82: ...o the main clamp 2 When retracted the fold sliders should be positioned behind the edge of the main clamp Adjust fold slider 1 screws 2 in accordance with requirement 1 Adjust fold slider 1 nut 3 in a...

Страница 83: ...should hold the flaps reliably over the entire length Adjust flap clamp 1 screw 2 in accordance with the requirement Adjust flap clamp pressure with piston rod 3 nut 4 in accordance with requirement...

Страница 84: ...ent 1 In the basic position the main clamps 3 should be at a distance of 302 mm from the centre of the needle 2 Initiator 1 should be at a distance of 0 3 mm from the contact surface Adjust initiator...

Страница 85: ...t mitre knife 1 should be approx 185mm 2 The distance between the tips of mitre knives 1 and 2 should be approx 45 mm Remove compressed air tube Push mitre knives 1 and 2 upwards by hand Adjust mitre...

Страница 86: ...uld not be distorted and 3 Should have a distance on the right and left of approx 0 5 mm to the seam Adjust bracket 1 screws 2 in accordance with requirement 1 Adjust mitre knives 3 screws 4 in accord...

Страница 87: ...must be directed to the centre of the reflection surface of the folding unit over theentirelength 2 The two LEDs 4 and 5 must be on Adjust sensor 1 screws 2 in accordance with requirement 1 Adjust po...

Страница 88: ...second mitre cut D Speed reverse clamp and rear end position of the clamps H Setting safety length flap Encoder seam length correction 12 05 29 Summary of the functions in the service menu Select the...

Страница 89: ...Register 08 Contents Chapter Page 13 Pneumatics circuit diagramc 13 1 Circuit diagrams 13 8...

Страница 90: ...2 0 Right flap clamp Y8 Q1 1 Left main clamp Y7 Q1 0 Right main clamp Y6 Q0 7 Fold slider Y5 Q0 6 Thread clamp up and cut Y4 Q0 5 Middle knife carrier Y3 Q0 4 Switch on middle knife Y2 Q0 3 Raise lowe...

Страница 91: ...13 2 Version 01 01 2002 Pneumatics circuit diagram Part 1 Q0 2 Q0 3 Q0 4 Q0 5 Y1 Y2 Y3 Y4 2 2 2 3 3 4 4 4 1 1...

Страница 92: ...13 3 Pneumatics circuit diagram Part 2 Version 01 01 2002 6 6 7 7 8 8 Q0 6 Y5 Y6 Y7 Y8 Q0 7 Q1 0 Q1 1 5 5...

Страница 93: ...13 4 Version 01 01 2002 Pneumatics circuit diagram Part 3 9 9 10 10 Q2 0 Q2 1 Y9 Y10 9 9 10 16 16 C6 Y16 16 12 12 Q2 3 Y12 12 11 11 Q2 2 Y11 11...

Страница 94: ...13 5 Pneumatics circuit diagram Part 4 Version 01 01 2002 20 50 A0 20 150 B0 a0 b0 13 13 Q2 4 Y13A...

Страница 95: ...13 6 Version 01 01 2002 Pneumatics circuit diagram Part 5 C1 20 50 A0 20 150 B0 b0 C1 a0 4 2 3 1 5 Q2 4 13 13 Y13B...

Страница 96: ...13 7 Pneumatics circuit diagram Part 6 Version 01 01 2002 a0 A0 14 14 Q2 5 Y14 Q2 6 Option Y15...

Страница 97: ...hread monitor C5 Amplifier for thread monitor C6 Relay quick adjustment for double or single piping C10 Motherboard PLC SIEMENS CPU 224 S7 Outlet EM 222 DC PANEL Control panel HITECH LCD SCREEN 1711 P...

Страница 98: ...13 9 Version 01 01 2002 Circuit diagrams...

Страница 99: ...13 10 General Plan Inputs Version 01 01 2002...

Страница 100: ...13 11 Version 01 01 2002 General Plan Inputs Outputs...

Страница 101: ...13 12 General Plan Clamp Drive Version 01 01 2002...

Страница 102: ...13 13 Version 01 01 2002 General Plan Quick Mini Stop...

Страница 103: ...Notes...

Страница 104: ...n AG Postfach 3020 D 67653 Kaiserslautern K nigstr 154 D 67655 Kaiserslautern Telefon 0631 200 0 Telefax 0631 17202 E Mail info pfaff industrial com Gedruckt in der BRD Printed in Germany Imprim en R...

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