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Table of Contents 

 

BA118 PETOL

TM

 Bukup Tong Description ......................................................................... 1

 

PETOL

TM

 GEARENCH Limited Warranty ........................................................................ 2

 

Safe Practices and Procedures ............................................................................................... 3

 

Responsibility ..................................................................................................................................................... 3

 

Replacement Parts .............................................................................................................................................. 4

 

Safety .................................................................................................................................................................. 4

 

Safe Practices ..................................................................................................................................................... 4

 

Safety Sources and Publications ......................................................................................................................... 5

 

Responsibility of Distributors ............................................................................................................................. 5

 

Overloading / Shock Loads / Side Loading ........................................................................................................ 6

 

Environmental Conditions .................................................................................................................................. 6

 

Normal Life Expectancy ..................................................................................................................................... 7

 

Lubrication ......................................................................................................................................................... 7

 

Periodic Inspection List for PETOL

TM

 Special Chain ........................................................................................ 8

 

Operation ............................................................................................................................... 10

 

Chain Adjustment ................................................................................................................. 11

 

Chain Identification Guide................................................................................................... 12

 

Chain Selection ...................................................................................................................... 13

 

Dimensions ............................................................................................................................. 14

 

Torque and Diameter Capacity ........................................................................................... 15

 

Torque – Handle Load Formulas ........................................................................................ 16

 

Parts List ................................................................................................................................ 17

 

Tong Assembly Parts List................................................................................................................................. 17

 

Chain Assembly Parts List ............................................................................................................................... 19

 

Wear Limits ........................................................................................................................... 20

 

Non-Destructive Evaluation ................................................................................................. 21

 

Weld Repairs ......................................................................................................................... 22

 

 

Содержание BA118

Страница 1: ...Bukup Tong BA118 Operating Manual PETOLTM GEARENCH P O Box 192 4450 Highway 6 Clifton Texas 76634 Phone 254 675 8651 Fax 254 675 6100 2021 by PETOL GEARENCH All rights reserved Form BA118 revision 05...

Страница 2: ...rs 5 Overloading Shock Loads Side Loading 6 Environmental Conditions 6 Normal Life Expectancy 7 Lubrication 7 Periodic Inspection List for PETOLTM Special Chain 8 Operation 10 Chain Adjustment 11 Chai...

Страница 3: ...A118 PETOL Bukup Tong will work diameters from 5 1 2 inches to 20 inches and up to 90 000 foot pounds of torque The tong is adjusted by exchanging chain sections and adjusting a chain screw nut to wor...

Страница 4: ...to property other than the product itself loss of sales profits down time costs or any other damages measurable in money whether or not included in the foregoing enumeration Please be advised that som...

Страница 5: ...subject of it No writing or language contained in the purchase order or any other document of the purchaser or invoice of PETOL GEARENCH or any intermediate seller shall be construed as modifying in...

Страница 6: ...tices Source The National Safety Council Failure to observe one or more of the following five safe practices accounts for most hand and powered tool accidents 1 ALWAYS WEAR SAFETY GOGGLES TO PROTECT E...

Страница 7: ...IBILITY OF THE PURCHASERS OF PETOLTM GEARENCH PRODUCTS TO CONVEY THE INFORMATION IN THIS PUBLICATION AND ANY OTHER INFORMATION RELATING TO THE INDIVIDUAL PRODUCT THROUGH THE CHANNELS OF DISTRIBUTION D...

Страница 8: ...nd cracking Temperature Very cold temperatures reduce chain strength by embrittlement Chemical Solutions or Vapors Corrosive attack of the chain components grain structure and or the mechanical connec...

Страница 9: ...rittlement caused by plating Periodic relubrication of chains is the most important factor in extending the life of the chains There is no lubricant that is ideal for all situations A heavy oil lubric...

Страница 10: ...8 Periodic Inspection List for PETOLTM Special Chain...

Страница 11: ...romised and should be discarded 9 Never electroplate assembled leaf chains or components Plating will result in failure from hydrogen embrittlement 10 Do not weld any chain or component Welding spatte...

Страница 12: ...out the connection WARNING The pipe must be constrained to prevent excessive deflection of the pipe Excessive deflection of the pipe could lead to side loading Side loading will result in premature fa...

Страница 13: ...wn in the figure below Tighten the chain screw nut as tight as possible while still being able to latch onto the jaw Verify that the flat of the chain screw does not contact the pipe Contact with the...

Страница 14: ...12 Chain Identification Guide...

Страница 15: ...used with this tong Chain Min Dia inches Max Dia inches 181 45 09BL 5 1 2 7 181 45 11BL 7 1 8 8 1 2 181 45 13BL 8 5 8 10 181 45 15BL 10 1 8 11 1 2 181 45 17BL 11 5 8 13 181 45 19BL 13 1 8 14 1 2 181...

Страница 16: ...14 Dimensions...

Страница 17: ...00 19 700 9 55 10 90 000 19 600 10 55 39 90 000 19 500 11 55 68 90 000 19 400 12 55 96 90 000 19 300 13 56 25 90 000 19 200 14 56 54 90 000 19 100 15 56 83 90 000 19 000 16 57 12 90 000 18 900 17 57 4...

Страница 18: ...241 D 4 375 Where F is the handle force in pounds T is the desired torque in foot pounds and D is the diameter in inches To find the torque produced from an observed handle force use the following for...

Страница 19: ...M GEARENCH DO NOT ATTEMPT TO SUBSTITUTE THESE COMPONENTS The tong will not work properly unless these components are matched to the specific application Consult our factory as your requirements change...

Страница 20: ...BH118 Handle 2 1 BJ118 Jaw 3 1 HP048 Jaw handle pin with retaining ring 4 1 HXRR175 Jaw handle retaining ring only 5 4 HI10D Diamond point insert standard 6 4 HP904 Insert key 7 4 HS21 Insert key spri...

Страница 21: ...Special chain only 1 181 45 05 Special chain only 1 181 45 07 Special chain only 1 181 45 08 Special chain only 1 181 45 09 Special chain only 1 181 45 10 Special chain only 2 HM11 45 Master link 3 HV...

Страница 22: ...e replaced Part Number Description Location Limit diameter HP048 Jaw handle pin Pin body 1 727 min HP046 Master link handle pin Pin body 1 231 min BH118 Handle Jaw pin hole 1 770 max BH118 Handle Mast...

Страница 23: ...the tong handle and jaw A critical area is defined as an area in which no unrepaired crack indications are permitted and in which no major weld repairs are permitted There are no critical areas on th...

Страница 24: ...the crack indication has been removed Filler material and process Repairs made with the FCAW process shall use a filler material of class E120T5 K4 or equivalent with CO2 shielding gas Repairs made w...

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