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35943 

Chapter 4

Page 29

Seacock strainer

The seacock strainer must be cleaned regularly, especially if there is a large amount of small debris in the 

water.

Corrosion

This can occur when two different metals are in contact near to, or in, sea water. For example, a brass 

or bronze pipe fitted into aluminium can cause rapid corrosion. For this reason, special precautions are 

necessary when an engine is installed. In this situation, some components will be connected to a sacrificial 

anode fitted to the hull. Specialist manufacturers will advise on the maintenance of these anodes.

Supplementary tools

A general tool kit and an on-board spares kit are available from your Perkins Distributor. It is recommended 

that the tools and other parts, listed below, are also retained on-board:

Wire, 20 SWG (1 mm in diameter)

Insulation tape

Jointing compound

Magnet (keep this away from the compass)

Mechanical fingers

Self-gripping wrench

Suitable lagging material

Rubber olives for the low-pressure fuel system 1

A small hacksaw, with extra blades

Start circuit fuse, rated at 40 amperes 1

Heat circuit fuse, rated at 40 amperes 1

Panel circuit fuse, rated at 10 amperes 1

Negative line protection fuse, rated at 10 amperes 1

Fast fuse, rated at 85 amperes. 1

(1)Also available in the On-board spares kit.

Power take-off

A power take-off is available, which is either belt driven off the crankshaft pulley, or driven axially off the 

crankshaft pulley, for details refer to:

Wimborne Marine Power Centre,

22 Cobham Road

Ferndown Industrial Estate,

Wimborne,

Dorset BH21 7PW

Tel: (44) (0)1202 796000

Fax: (44) (0)1202 796001

Содержание 35943

Страница 1: ...User s Handbook 700GM GB Part No 35943...

Страница 2: ......

Страница 3: ...Wimborne Marine Power Centre all rights reserved The information is correct at the time of print Published in December 2013 by Wimborne Marine Power Centre Wimborne Marine Power Centre Wimborne Dorset...

Страница 4: ...Title 35943...

Страница 5: ...eed range 12 Running in 12 Relay for an insulated negative earth 12 Angle of operation 12 Preventive maintenance Preventive maintenance periods 13 Schedules 14 How to drain the coolant circuit 15 Engi...

Страница 6: ...servation purposes 38 POWERPART recommended consumable products POWERPART Coolant 39 POWERPART Easy Flush 39 POWERPART Gasket and flange sealant 39 POWERPART Gasket remover 39 POWERPART Griptite 39 PO...

Страница 7: ...ny address list on page 5 Over sixty years of diesel production experience together with the latest technology have been applied to the manufacture of your engine to give you reliable and economic pow...

Страница 8: ...e at the intervals indicated in Preventive maintenance If the engine works in a very dusty environment or other adverse conditions certain maintenance intervals will have to be reduced Renew the filte...

Страница 9: ...s on charge because the gases from the electrolyte are highly flammable The battery fluid is dangerous to the skin and especially to the eyes Disconnect the battery terminals before a repair is made t...

Страница 10: ...es There are two engine identification numbers One is for the complete marine engine and is stamped on a plate A at the rear of the right side of the cylinder block The other is for the basic engine a...

Страница 11: ...Fax 81 3 5157 0572 Singapore Multico Power Drive Pte Ltd 11 Tuas View Crescent Multico Building Singapore 637643 Telephone 65 6 863 2863 Fax 65 6 863 6819 Email mpd multicorporation net www multicorp...

Страница 12: ...Chapter 1 35943 Page 6...

Страница 13: ...35943 Chapter 2 Page 7 Engine views Introduction Perkins engines are built for specific applications and the views which follow do not necessarily match your engine specification...

Страница 14: ...tank cooled exhaust manifold 2 Heat exchanger 3 Connection for the raw water inlet 4 Starter motor 5 Strainer 6 Sump drain plug 7 Raw water pump 8 Crankshaft pulley 9 Drive belt 10 Coolant pump 11 Al...

Страница 15: ...ic actuator 20 Fuel lift pump 21 Lubricating oil dipstick 22 Canister for the fuel filter 23 Ground connection for the engine 24 Lubricating oil filter canister 25 Lubricating oil sump 26 Drain pump f...

Страница 16: ...Chapter 2 35943 Page 10...

Страница 17: ...ine with the fuelled starting aid Note Use this method when the cylinder head temperatures are below approximately 0 C 32 F 1 Switch on the electrical system 2 Hold the heat switch in the down positio...

Страница 18: ...ly life of the engine can cause lubricating oil to enter the exhaust system Maximum load can be applied to a new engine as soon as the engine is put into service and the coolant temperature has reache...

Страница 19: ...f necessary use the shorter periods When the operation of the engine must conform to the local regulations these periods and procedures may need to be adapted to ensure correct operation of the engine...

Страница 20: ...canister of the lubricating oil filter Remove and clean the pipe s for the engine breather Renew the engine breather 2 Clean or renew the element of the air filter Check all hoses and connections Chec...

Страница 21: ...e drain plugs 4 Fasten a label in a suitable place to indicate that the coolant system has been drained Caution The closed circuit system cannot be drained completely If the coolant is drained for eng...

Страница 22: ...pecial coolant hydrometer that will check the temperature and the specific gravity of the coolant follow the manufacturer s instructions Note If a special coolant hydrometer is not available put a hyd...

Страница 23: ...ation in section 5 for details of the correct coolant to be used See section 7 for details of how to add coolant to the raw water system for engine preservation purposes 1 Ensure that the seacock is c...

Страница 24: ...sure that the sea cock is closed 2 Release the hose clip at the connection A1 of the raw water pump and on each side of the strainer A3 Remove the hose A2 This illustration shows a typical example 3 R...

Страница 25: ...ces of the pump body and the end plate 5 Inspect the rubber impeller for excessive wear or for damage and renew it if necessary If pieces have broken off the impeller blades check the strainer for the...

Страница 26: ...an early failure of the belt may occur Do not loosen the setscrew A1 If this setscrew is loosened the thermostat housing to cylinder head seal could be broken and result in a leakage of coolant 1 Loo...

Страница 27: ...cover 6 Renew the seals A2 and A5 and the O ring A3 and lightly lubricate them with clean fuel 7 Put the bottom cover under the new element and hold the element squarely to the filter head Ensure that...

Страница 28: ...If necessary remove the pipe clamps 4 Remove the setscrew A6 of the atomiser clamp and remove the clamp A5 the spacer A4 the atomiser and its seat washer A3 5 Put the new atomiser in position togethe...

Страница 29: ...inate the engine compartment Put a drip tray under the engine and discard old fuel in accordance with local instructions 1 Loosen the vent plug A1 on the side of the fuel injection pump 2 Operate the...

Страница 30: ...ker cover and remove the cap Caution Do not fill the sump past the notch B2 on the dipstick B1 as this can have an adverse affect on on the performance of the engine Excess lubricating oil must be dra...

Страница 31: ...the canister with clean engine lubricating oil 4 Fit the new canister and tighten by hand until the seal contacts the cylinder block Tighten the canister a further 1 2 to 3 4 of a turn by hand only D...

Страница 32: ...cover A7 3 Remove the diaphragm and location ring assembly A6 Remove the spring A5 4 Release the clips that retain the breather pipe and remove the breather pipe A1 5 Clean the breather cavity A4 in...

Страница 33: ...ment of the air filter 1 Release the hose clip A1 and remove the air filter assembly 2 Remove the filter element B2 from inside the filter assembly B1 3 Fit a new filter element and fit the filter ass...

Страница 34: ...of the valves B1 and B2 and adjust them if necessary 3 Rotate the crankshaft in a clockwise direction until the valve B3 has just opened and the valve B4 has not closed completely Check the clearance...

Страница 35: ...recommended that the tools and other parts listed below are also retained on board Wire 20 SWG 1 mm in diameter Insulation tape Jointing compound Magnet keep this away from the compass Mechanical fin...

Страница 36: ...Chapter 4 35943 Page 30...

Страница 37: ...fuels are available it is necessary to use a highly alkaline lubricating oil in the engine or to renew the lubricating oil more frequently see the table below Fuel sulphur content Oil change interval...

Страница 38: ...50 hours nor for light load applications Caution The type of lubricating oil to be used may be affected by the quality of the fuel which is available For further details see Fuel specification on pag...

Страница 39: ...with other products Unlike many protective coolants Extended Life Coolant does not coat components with a protective layer to prevent corrosion Instead it uses virtually non depleting corrosion inhibi...

Страница 40: ...Chapter 5 35943 Page 34...

Страница 41: ...34 36 37 38 39 40 42 43 44 63 Black exhaust smoke 11 13 15 17 19 21 22 34 36 37 38 39 40 42 43 44 63 70 Blue or white exhaust smoke 4 15 21 23 36 37 38 39 42 44 45 52 58 61 62 The pressure of the lub...

Страница 42: ...stem 33 Vacuum pipe leaks or fault in exhauster 34 Fault in fuel injection pump 35 Broken drive on fuel injection pump 36 Timing of fuel injection pump is incorrect 37 Valve timing is incorrect 38 Bad...

Страница 43: ...on against corrosion see page 38 Caution If protection against frost is not necessary and a corrosion inhibitor is to be used it is recommended that you consult the Service Department Wimborne Marine...

Страница 44: ...engine for one to two minutes with the seacock closed and with a supply of fresh water through the open top of the raw water strainer 1 Obtain two empty clean containers each with a capacity of appro...

Страница 45: ...s Part number 21820129 POWERPART Hydraulic threadseal To retain and seal pipe connections with fine threads Especially suitable for hydraulic and pneumatic systems Part number 21820121 POWERPART Indus...

Страница 46: ...8 POWERPART Silicone RTV sealing and jointing compound Silicone rubber sealant which prevents leakage through gaps Currently Hylosil Part number 1861108 POWERPART Stud and bearing lock To provide a he...

Страница 47: ...cating oil pressure maximum engine speed and normal engine temperature 420 kPa 61 lbf in2 4 3 kgf cm2 Capacity of a typical lubricating oil system 1 includes oil filter 9 4 litres 16 5 pints sump only...

Страница 48: ...Chapter 9 35943 Page 42...

Страница 49: ...California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm...

Страница 50: ...ed subsequently Part No 35943 issue 5 Produced in England 2013 by Wimborne Marine Power Centre Wimborne Marine Power Centre 22 Cobham Road Ferndown Industrial Estate Wimborne Dorset BH21 7PW England T...

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