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Observe all safety precautions and warnings in the service manuals when installing a ZZ502 Big Block Chevrolet (BBC) 

deluxe assembly in any vehicle. Wear eye protection and appropriate protective clothing. Support the vehicle securely 

with jackstands when working under or around it. Use only the proper tools. Exercise extreme caution when working with 

flammable, corrosive, and hazardous liquids and materials. Some procedures require special equipment and skills. If you do 

not have the appropriate training, expertise, and tools to perform any part of this conversion safely, this work should be done 

by a professional. 

The information contained in this publication is presented without any warranty. All the risk for its use is entirely assumed 

by the user. Specific component design, mechanical procedures, and the qualifications of individual readers are beyond the 

control of the publisher, and therefore the publisher disclaims all liability incurred in connection with the use of the information 

provided in this publication.

Legal and Emissions Information

 

This publication is intended to provide information about the ZZ502 engine and related components. This manual 

also describes procedures and modifications that may be useful during the installation of a ZZ502 engine. It is 

not intended to replace the comprehensive service manuals and parts catalogs which cover Chevrolet engines 

and components. Rather, it is designed to provide supplemental information in areas of interest to “do-it-yourself” 

enthusiasts and mechanics.

This publication pertains to engines and vehicles which are used off the public highways except where specifically 

noted otherwise. Federal law restricts the removal of any part of a federally required emission control system on 

motor vehicles. Further, many states have enacted laws which prohibit tampering with or modifying any required 

emission or noise control system. Vehicles which are not operated on public highways are generally exempt from 

most regulations, as are some special interest and pre-emission vehicles. The reader is strongly urged to check all 

applicable local and state laws.
Many of the parts described or listed in this manual are merchandised for off-highway application only, and are 

tagged with the “Special Parts Notice” reproduced here: 

Special Parts Notice

 

This part has been specifically designed for Off-Highway application only. Since the installation of this part may 

either impair your vehicle’s emission control performance or be uncertified under current Motor Vehicle Safety 

Standards, it should not be installed in a vehicle used on any street or highway. Additionally, any such application 

could adversely affect the warranty coverage of such an on-street or highway vehicle.

Chevrolet, Chevy, the Chevrolet Bow Tie Emblem, General Motors, and GM are all registered trademarks of the General 

Motors Company.

Package contents:

 

Item

  

Description

 

Quantity

  

GM Part Number

1  

Deluxe Engine Assembly (ZZ502) 

19201332

2  

Short Block Instructions    

19171883

3  

Long Block Instructions    

12487523

4  

Deluxe Engine Instructions  

19171884

5  

Starter Motor Package    

19302919

6  

Carburetor Package  

19170094

NOTE: A packing check sheet is included that indicates each individual loose part included with this engine 

assembly.

Содержание ZZ502

Страница 1: ...long block assembly which make up the deluxe engine Additional key items include the intake manifold carburetor distributor and the water pump The ZZ502 deluxe engine is a fully assembled engine This engine is assembled using brand new premium quality components The ZZ502 deluxe engine is manufactured on current production tooling consequently you may encounter dissimilarities between the ZZ502 de...

Страница 2: ...publication pertains to engines and vehicles which are used off the public highways except where specifically noted otherwise Federal law restricts the removal of any part of a federally required emission control system on motor vehicles Further many states have enacted laws which prohibit tampering with or modifying any required emission or noise control system Vehicles which are not operated on ...

Страница 3: ...olt screw 35 ft lbs 48 N m Water pump bolt screw 30 ft lbs 40 N m Note These torque values are in addition to those documented within the short and long block instructions FRONT Information may vary with application All specifications listed are based on the latest production information available at the time of printing Caution This engine assembly needs to be filled with oil and primed You shoul...

Страница 4: ...advance canister should remain disconnected This engine is designed to operate using only the internal centrifugal advance to achieve the correct timing curve Rotate the distributor counterclockwise to advance the timing Rotate the distributor clockwise to retard the timing 5 When possible you should always allow the engine to warm up prior to driving It is a good practice to allow the oil sump an...

Страница 5: ...elt systems require a water pump with a reverse rotation impeller In these instances install a water pump specified for the original application Timing Information Set initial spark timing at 10º before top dead center BTDC at 650 rpm with the vacuum advance line to the distributor disconnected and plugged This setting will produce 32º of total advance at wide open throttle WOT The HEI vacuum adva...

Страница 6: ...Exh Vlv Push 12368085 1 Arm Kit Vlv Rkr 12368082 16 Arm Kit Vlv Rkr Qty 1 19170540 1 Block Asm Eng 6264902 1 Seal Rr Brg Cap O Ring Part Quantity Name 10181306 1 Bearing Cr Shf Upr Lwr Std 12529885 3 Bearing Cr Shf Upr Lwr Std 10181307 1 Bearing Cr Shf Thr Upr Lwr Thrust 10183723 1 Crankshaft Asm 10101164 1 Seal Asm Cr Shf Rr Oil 14097040 1 Deflector Cr Shf Oil 10216339 1 Balancer Asm Cr Shf 10114...

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