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VISION HEADLIGHTS

ASSEMBLY INSTRUCTIONS

0048-0890            REVISION A 2/6/12          PAGE 1

PM VISION HEADLIGHT SERIES

Note:

 Use blue Loctite on all fasteners during assembly.

1. Turn off motorcycle and place securely on a lift or on the sidestand.

For  questions  pertaining to the installation  of this product,  please  contact  our technical  department  at 1-800-479-4037

APEX

0207-2004APX

CLEAN

0207-2004CLE

CROSSBAR

0207-2004CBR

MERC

0207-2004MRC

GRILL

0207-2004GRL

2. Disconnect the battery.
3. Drain the fuel from the fuel tank and remove the fuel tank.
4. Locate the headlight wiring harness and disconnect the electrical plug. 
5. Once the wiring harness is disconnected remove the factory headlight.
6. Install the Performance Machine headlight onto the motorcycle using the supplied
     3/8-16 X 1-3/4” button head cap screw (3), washer (4), and 3/8” nylock nut (6).
7. Remove the wire harness plug from the factory headlight by either de-pinning the connector 
    or cutting the wires (special tool is required for de-pinning). Take note of the wire color location
    in the harness plug for use when reinstalling. Once the harness plug is removed, install it onto 
    the new headlight harness by soldering the wires or installing the corresponding pins back into
    the harness plug using the diagram below. 

    Note: Install heat shrink tubing around the wires for protection.

 

8. Reconnect the battery and test both the high and low beams. 
9. Reinstall the fuel tank.
10. Place the motorcycle on flat ground and adjust the headlight angle using the following steps:
     

11. Place the motorcycle 25ft away facing a wall or garage door.
12. Measure from the center of the headlight to the ground using a tape measure.
13. Mark a line on the wall or garage door using masking tape at the same height as the headlight 
      and place another piece of tape 2 inches below.

14. Mount the motorcycle and switch the headlight on. Adjust the headlight angle until the low 
      beam’s upper cutoff point rests on the lower tape line.

15. Because the high and low beams use the same reflector the angle is set and you are ready
      to ride.

HD HEADLIGHT HARNESS

PM HEADLIGHT

WHITE: HIGH BEAM

YELLOW: LOW BEAM

BLACK: GROUND

BLUE

WHITE

GREEN

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