Pepperl+Fuchs KCD2-SON-Ex Series Скачать руководство пользователя страница 14

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Functional Safety KCD2-SON-Ex*(.R*)(.SP)

Planning

3.5

Useful Lifetime

Although a constant failure rate is assumed by the probabilistic estimation this only applies 

provided that the useful lifetime of components is not exceeded. Beyond this useful lifetime, 

the result of the probabilistic estimation is meaningless as the probability of failure significantly 

increases with time. The useful lifetime is highly dependent on the component itself and its 

operating conditions 

 temperature in particular. For example, the electrolytic capacitors can 

be very sensitive to the operating temperature.

This assumption of a constant failure rate is based on the bathtub curve, which shows 

the typical behavior for electronic components.

Therefore it is obvious that failure calculation is only valid for components that have 

this constant domain and that the validity of the calculation is limited to the useful lifetime 

of each component.

It is assumed that early failures are detected to a huge percentage during the installation 

and therefore the assumption of a constant failure rate during the useful lifetime is valid.

However, according to IEC/EN 61508-2, a useful lifetime, based on general experience, 

should be assumed. Experience has shown that the useful lifetime often lies within a range 

period  of  about  8 to 12 years.

As noted in DIN EN 61508-2:2011 note N3, appropriate measures taken by the manufacturer 

and plant operator can extend the useful lifetime.

Our experience has shown that the useful lifetime of a Fuchs product can be higher 

if the ambient conditions support a long life time, for example if the ambient temperature 

is significantly below 60

°

C.

Please note that the useful lifetime refers to the (constant) failure rate of the device. 

The effective life time can be higher.

Содержание KCD2-SON-Ex Series

Страница 1: ...ISO9001 2 Functional Safety Switch Amplifier KCD2 SON Ex R SP PROCESS AUTOMATION MANUAL...

Страница 2: ...ivery for Products and Services of the Electrical Industry published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most recen...

Страница 3: ...n 7 2 2 Interfaces 8 2 3 Marking 8 2 4 Standards and Directives for Functional Safety 8 3 Planning 9 3 1 System Structure 9 3 2 Assumptions 10 3 3 Safety Function and Safe State 11 3 4 Characteristic...

Страница 4: ...ting Dismounting Disposal The documentation consists of the following parts Present document Instruction manual Manual Datasheet Additionally the following parts may belong to the documentation if app...

Страница 5: ...nd understood the instruction manual and the further documentation Intended Use The device is only approved for appropriate and intended use Ignoring these instructions will void any warranty and abso...

Страница 6: ...re displayed in descending order as follows Informative Symbols Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This sy...

Страница 7: ...ols two passive transistor outputs with a resistive output characteristic acc to EN60947 5 6 The outputs have three defined states 1 signal 1 8 k 0 signal 14 k and fault 100 k KCD2 SON Ex1 R1 The inpu...

Страница 8: ...y relevant interfaces KCD2 SON Ex1 R SP input I output I output II optional KCD2 SON Ex2 R SP input I input II output I output II Non safety relevant interfaces fault output 2 3 Marking 2 4 Standards...

Страница 9: ...he demand rate for this safety loop is assumed to be higher than once per year The relevant safety parameters to be verified are the PFH value Probability of dangerous Failure per Hour Fault reaction...

Страница 10: ...tes are constant wear is not considered External power supply failure rates are not included The stress levels are average for an industrial environment and the environment is similar to IEC EN 60654...

Страница 11: ...s used in safety relevant applications DIP Switch Settings 1 channel Devices DIP Switch Settings 2 channel Devices Function Mode KCD2 SON Ex1 R SP Output mode Normal operation S1 position I Inverted o...

Страница 12: ...ervised if the line fault detection is active mandatory see datasheet The related safety function is defined as the outputs are in fault state safe state if there is a line fault detected Note The col...

Страница 13: ...e can be used in 2 modes of operation inverted operation and normal operation Normal operation 1 safe 2 2 Annunciation failures do not directly influence the safety function and are therefore not cons...

Страница 14: ...components that have this constant domain and that the validity of the calculation is limited to the useful lifetime of each component It is assumed that early failures are detected to a huge percenta...

Страница 15: ...n 5 Check the safety function to ensure the expected output behavior 4 1 Configuration Configuring the Device The device is configured via DIP switches The DIP switches for setting the safety function...

Страница 16: ...the responsibility of the plant operator to define the type of proof test and the interval time period Equipment required Digital multimeter without special accuracy Use for the proof test of the int...

Страница 17: ...ent is below the threshold See table value Ion 5 Connect a resistor RSC 220 or a resistor RLB 150 k to the input The device must detect an external fault for the eruptive channel This state is indicat...

Страница 18: ...D2 SON Ex1 R1 Zone 0 1 2 Div 1 2 Zone 2 Div 2 Multimeter I Multimeter I RLB R U Multimeter I R U Fault 1 2 5 6 7 8 I II KCD2 SON Ex1 I supply Supply Supply 24 V DC Power supply Supply Bus RSC KCD2 SON...

Страница 19: ...e 0 1 2 Div 1 2 Zone 2 Div 2 Multimeter I Multimeter I RLB R U Multimeter I R U Fault 1 2 Multimeter I RLB 3 4 5 6 7 8 I II I II I supply Supply Supply 24 V DC Power supply Supply Bus RSC RSC KCD2 SON...

Страница 20: ...s not work Take appropriate measures to protect personnel and equipment while the safety function is not available Secure the application against accidental restart 3 Do not repair a defective device...

Страница 21: ...t Probability of failure of components that are not in the safety loop total safety function Probability of failure of components that are in the safety loop HFT Hardware Fault Tolerance MTBF Mean Tim...

Страница 22: ...rl fuchs com Worldwide Headquarters Pepperl Fuchs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com For the Pepperl Fuchs representative closest to you check www pepperl fu...

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