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Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1)

Planning

20

21

-1

0

11

3.2

Assumptions

The following assumptions have been made during the FMEDA:

Failure rates are constant, wear is not considered.

Failure rate based on the Siemens standard SN 29500.

The safety-related device is considered to be of type 

A

 device with a hardware 

fault tolerance of 

0

.

The device will be used under average industrial ambient conditions comparable 

to the classification "stationary mounted" according to MIL-HDBK-217F.

Alternatively, operating stress conditions typical of an industrial field environment similar 

to IEC/EN 60654-1 Class C with an average temperature over a long period of time 

of 40

º

C may be assumed. For a higher average temperature of 60

º

C, the failure rates 

must be multiplied by a factor of 2.5 based on experience. A similar factor must be used 

if frequent temperature fluctuations are expected.

The nominal voltage at the digital input is 24 V. Ensure that the nominal voltage 

do not exceed 30 V under all operating conditions.

The DO card must be able to supply a signal current of at least 100 mA.

SIL 3 application

To build a SIL safety loop for the defined SIL, it is assumed as an example that this device 

uses 10 % of the available budget for PFD

avg

/PFH.

For a SIL 3 application operating in low demand mode the total PFD

avg

value 

of the SIF (

S

afety 

I

nstrumented 

F

unction) should be smaller than 10

-3

hence the maximum allowable PFD

avg

value would then be 10

-4

.

For a SIL 3 application operating in high demand mode the total PFH value 

of the SIF should be smaller than 10

-7

 per hour, hence the maximum allowable PFH value 

would then be 10

-8

 per hour.

If the device is used in applications for high demand mode, perform a risk analysis 

regarding systematic faults and implement suitable measures to control these systematic 

faults. For example, this can be the following measures:

usage of redundant power supplies,

monitoring of input signal, wiring and connections for short circuits and open circuits,

monitoring the output for open circuits.

Since the safety loop has a hardware fault tolerance of 

0

 and it is a type

A

 device, 

the SFF must be > 90 % according to table 2 of IEC/EN 61508-2 for a SIL 3 (sub) system.

Содержание HiC5863

Страница 1: ...ISO9001 3 Functional Safety Relay Module K D0 RSH 1 1E 1 HiC5863 Y1 Manual...

Страница 2: ...ion as well as the supplementary clause Expanded reservation of proprietorship Worldwide Pepperl Fuchs Group Lilienthalstr 200 68307 Mannheim Germany Phone 49 621 776 0 E mail info de pepperl fuchs co...

Страница 3: ...nction 8 2 2 Interfaces 8 2 3 Marking 8 2 4 Standards and Directives for Functional Safety 9 3 Planning 10 3 1 System Structure 10 3 2 Assumptions 11 3 3 Safety Function and Safe State 12 3 4 Characte...

Страница 4: ...Functional Safety K D0 RSH 1 1E 1 HiC5863 Y1 Contents 4 2021 10...

Страница 5: ...eshooting Dismounting Disposal The documentation consists of the following parts Present document Instruction manual Manual Datasheet Additionally the following parts may belong to the documentation i...

Страница 6: ...ead and understood the instruction manual and the further documentation Intended Use The device is only approved for appropriate and intended use Ignoring these instructions will void any warranty and...

Страница 7: ...ges are displayed in descending order as follows Informative Symbols Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger Th...

Страница 8: ...The device is a relay module that is suitable for safely switching applications of a load circuit The device isolates load circuits up to 30 V and the 24 V control circuit This device mounts on a HiC...

Страница 9: ...ives System specific standards and directives Functional safety IEC EN 61508 part 1 7 edition 2010 Functional safety of electrical electronic programmable electronic safety related systems manufacture...

Страница 10: ...hen usually the demand rate for this safety loop is assumed to be higher than once per year The relevant safety parameters to be verified are the PFH value Probability of dangerous Failure per Hour Fa...

Страница 11: ...operating conditions The DO card must be able to supply a signal current of at least 100 mA SIL 3 application To build a SIL safety loop for the defined SIL it is assumed as an example that this devic...

Страница 12: ...tion according to IEC EN 62061 and EN ISO 13849 1 was carried out If you use the device in machinery safety applications assess the specific application and show that an equivalent safety level will b...

Страница 13: ...L PL Y1 HiCTB16 TRX RAC PL IO16 HiCTB16 YRS RRB AK CC DO16 Y1 HiCTB16 SDC 24C SC RA HiCTB16 SCT 44C SC RA Generally Add 2 5 FIT to the overall failure rate for dangerous undetected failures Exception...

Страница 14: ...20 years for devices used within industrial environments This device is designed for this lifetime Observe that the useful lifetime can be reduced if the device is exposed to the following conditions...

Страница 15: ...ety instructions in the instruction manual 2 Observe the information in the manual 3 Observe the requirements for the safety loop 4 Connect the device only to devices that are suitable for this safety...

Страница 16: ...en to reveal potential dangerous failures that are not detected otherwise Check the function of the subsystem at periodic intervals depending on the applied PFDavg in accordance with the characteristi...

Страница 17: ...ST is flashing 2 VTest 2 24 V DC between terminals 11 and 9 ETS output terminals 2 3 shows 10 LED TST is flashing 3 VTest 3 24 V DC between terminals 12 and 9 ETS output terminals 2 3 shows 10 LED TST...

Страница 18: ...5 and 6 with inverted input polarity ETS output terminals 1 2 shows 10 LED OUT is on Table 5 2 Expected test results for the proof test of KCD0 RSH 1 1E 1 Test No Input or Test Input Output mA 1 VTest...

Страница 19: ...als 1a 5a shows 10 LED TST is flashing 3 VTest 24 V DC between terminals 4b and 3a ETS output terminals 1a 5a shows 10 LED TST is flashing 4 VTest 24 V DC between terminals 4a 3b 4b and 3a ETS output...

Страница 20: ...is a defect always replace the device with an original device Reporting Device Failure If you use the device in a safety loop according to IEC EN 61508 it is required to inform the device manufacture...

Страница 21: ...at are in the safety loop HFT Hardware Fault Tolerance MTBF Mean Time Between Failures MTTR Mean Time To Restoration PCS Process Control System PFDavg Average Probability of dangerous Failure on Deman...

Страница 22: ...Pepperl Fuchs Quality Download our latest policy here www pepperl fuchs com quality www pepperl fuchs com Pepperl Fuchs Subject to modifications Printed in Germany DOCT 5086B...

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