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20

17-

03

10

Functional Safety HiC2027**, KCD2-STC-(Ex)1.2O.**

Planning

3.2

Assumptions

The following assumptions have been made during the FMEDA:
• Failure rate based on the Siemens standard SN29500.
• Failure rates are constant, wear is not considered.
• External power supply failure rates are not included.
• The safety-related device is considered to be of type 

A

 device with a hardware 

fault tolerance of 

0

.

• The device will be used under average industrial ambient conditions, which 

are comparable with the classification "stationary mounted" in MIL-HDBK-

217F. Alternatively, the following ambient conditions are assumed:
• IEC/EN 60654-1 Class C (sheltered location) with temperature limits in the 

range of the manufacturer's specifications and an average temperature of 

40 

º

C over a long period. The humidity level is within manufacturer's rating. 

For a higher average temperature of 60 

º

C, the failure rates must be 

multiplied by a factor of 2.5 based on experience. A similar factor must be 

used if frequent temperature fluctuations are expected.

• Any safe failures that occur (e. g. output in safe state) will be corrected within 

24 hours (e. g. remove sensor fault).

• While the device is being repaired, measures must be taken to maintain the 

safety function (e. g. substitution by a replacement device).

• The HART function is only used for configuration, calibration and diagnostics, 

not during operation.

• The application program in the programmable logic controller (PLC) is 

configured to detect underrange and overrange failures.

SIL 2 application

• The device shall claim less than 10 % of the total failure budget for a SIL 2 

safety loop.

• For a SIL 2 application operating in low demand mode the total PFD

avg

 value 

of the SIF (

S

afety 

I

nstrumented 

F

unction) should be smaller than 10

-2

, hence 

the maximum allowable PFD

avg

 value would then be 10

-3

.

• For a SIL 2 application operating in high demand mode the total PFH value of 

the SIF should be smaller than 10

-6

 per hour, hence the maximum allowable 

PFH value would then be 10

-7

 per hour.

• Since the safety loop has a hardware fault tolerance of 

0

 and it is a type 

A

 

device, the SFF must be > 60 % according to table 2 of IEC/EN 61508-2 for a 

SIL 2 (sub) system.

Содержание HiC2027 Series

Страница 1: ...ISO9001 2 3 Functional Safety SMART Transmitter Power Supply HiC2027 KCD2 STC Ex 1 2O PROCESS AUTOMATION MANUAL...

Страница 2: ...y for Products and Services of the Electrical Industry published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most recent ve...

Страница 3: ...Standards and Directives for Functional Safety 8 3 Planning 9 3 1 System Structure 9 3 2 Assumptions 10 3 3 Safety Function and Safe State 11 3 4 Characteristic Safety Values 14 3 5 Useful Life Time 1...

Страница 4: ...Disposal The documentation consists of the following parts Present document Instruction manual Manual Datasheet Additionally the following parts may belong to the documentation if applicable EC type o...

Страница 5: ...uctions will void any warranty and absolve the manufacturer from any liability The device is developed manufactured and tested according to the relevant safety standards Use the device only for the ap...

Страница 6: ...r a sequence of actions Danger This symbol indicates an imminent danger Non observance will result in personal injury or death Warning This symbol indicates a possible fault or danger Non observance m...

Страница 7: ...Board KCD2 STC 1 2O This signal conditioner provides the galvanic isolation between field circuits and control circuits Test sockets for the connection of HART communicators are integrated into the t...

Страница 8: ...7 Mannheim Germany Internet www pepperl fuchs com HiC2027 HiC2027DE KCD2 STC 1 2O KCD2 STC Ex1 2O KCD2 STC Ex1 2O DE Up to SIL 2 HiC2027ES KCD2 STC Ex1 2O ES Up to SIL 3 Functional safety IEC EN 61508...

Страница 9: ...this safety loop is assumed to be higher than once per year The relevant safety parameters to be verified are the PFH value Probability of dangerous Failure per Hour Fault reaction time of the safety...

Страница 10: ...equent temperature fluctuations are expected Any safe failures that occur e g output in safe state will be corrected within 24 hours e g remove sensor fault While the device is being repaired measures...

Страница 11: ...dware fault tolerance of 0 and it is a type A device the SFF must be 90 according to table 2 of IEC EN 61508 2 for a SIL 3 sub system 3 3 Safety Function and Safe State Safe State Ensure that the emer...

Страница 12: ...ode Switch S3 Switch S4 Current source output II I Current sink output II II Voltage source output I I Not valid I II Table 3 3 Switch settings output II Operating mode Switch S1 Switch S2 Current sou...

Страница 13: ...S3 Switch S4 Current source output I I Current sink output I II Voltage source output II I Not valid II II Table 3 6 Switch settings output I Operating mode Switch S5 Switch S6 Current source output...

Страница 14: ...ilures and Annunciation failures are not influencing the safety function and are therefore not included in SFF and in the failure rates of the safety function 0 FIT dd 222 FIT du 55 FIT annunciation 0...

Страница 15: ...output function Channel 1 Channel 2 s 1 1 No effect failures and Annunciation failures are not influencing the safety function and are therefore not included in SFF and in the failure rates of the sa...

Страница 16: ...or components that have this constant domain and that the validity of the calculation is limited to the useful lifetime of each component It is assumed that early failures are detected to a huge perce...

Страница 17: ...e energize the device before configuring the device 2 Remove the device 3 Configure the device for the required safety function via the DIP switches see chapter 3 3 4 Secure the DIP switches to preven...

Страница 18: ...y values See chapter 3 4 It is under the responsibility of the plant operator to define the type of proof test and the interval time period Equipment required Digital multimeter with an accuracy bette...

Страница 19: ...urrent source current sink mA Voltage source V 1 20 0 20 0 0 4 5 0 0 1 2 12 0 12 0 0 4 3 0 0 1 3 4 0 4 0 0 4 1 0 0 1 4 23 0 23 0 0 4 5 75 0 1 5 0 0 2 0 1 Table 5 1 Steps to be performed for the proof...

Страница 20: ...et up for KCD2 STC Ex 1 2O Usage in Zone 0 1 2 Div 1 2 only for KCD2 STC Ex1 2O KCD2 STC Ex1 2O DE KCD2 STC Ex1 2O ES KCD2 STC Ex1 2O 1 2 3 4 Zone 2 Div 2 Zone 0 1 2 Div 1 2 5 6 I 7 8 II Multimeter mA...

Страница 21: ...y loop does not work without the device shut down the application Do not restart the application without taking proper precautions Secure the application against accidental restart 3 Do not repair a d...

Страница 22: ...effect failure is not used for calculation of SFF not part Probability of failure of components that are not in the safety loop total safety function Safety function HFT Hardware Fault Tolerance MTBF...

Страница 23: ...Functional Safety HiC2027 KCD2 STC Ex 1 2O Notes 2017 03 23 Pulscon LTC50 HART...

Страница 24: ...rl fuchs com PROCESS AUTOMATION PROTECTING YOUR PROCESS Worldwide Headquarters Pepperl Fuchs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com For the Pepperl Fuchs represe...

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