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PENTALIFT EQUIPMENT CORPORATION

M086R06

December 8, 2017 10:37 AM

LDL Dock Lift Owners Manual

HOW TO SUPPORT THE DOCK LIFT DURING ROUTINE

MAINTENANCE AND INSPECTION

Figure 10: How to Support the Dock Lift for

Maintenance

ARC FLASH AND SHOCK HAZARD PPE (PERSONAL PROTECTION EQUIPMENT)

REQUIRED. DE-ENERGIZE EQUIPMENT BEFORE WORKING ON OR INSIDE. DO

NOT OPEN COVER WITHOUT APPROPRIATE PPE. REFER TO NFPA 70E FOR PPE

REQUIREMENTS. THIS PANEL MAY CONTAIN MORE THAN ONE POWER SOURCE.

HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH.

NEVER GO BENEATH THE DOCK LIFT FOR ANY REASON UNLESS THE PLATFORM

AND HINGED BRIDGE(S) ARE PROPERLY SUPPORTED (SEE “Figure 10: How

to Support the Dock Lift for Maintenance” on page 15) AND THE POWER IS

DISCONNECTED, PROPERLY TAGGED AND LOCKED OUT. IT IS THE RESPONSIBILITY

OF THE OWNER TO ENSURE THAT NO LOAD OR TRAFFIC IS PLACED ON THE

PLATFORM WHILE THE MAINTENANCE STAND IS ENGAGED. THE CONSTRUCTION

OF THE MAINTENANCE STAND IS INTENDED TO SUPPORT THE WEIGHT OF THE

UNLOADED DOCK LIFT ONLY.

BEFORE DOING ANY INSTALLATION, MAINTENANCE, INSPECTION OR TROUBLE

SHOOTING, BARRICADE ALL AREAS FROM TRAFFIC AROUND THE WORK AREA

INSIDE (& OUTSIDE IF APPLICABLE) FOR SAFETY, POST APPROPRIATE WARNING

SIGNS AND BE CERTAIN THAT THE POWER IS DISCONNECTED, PROPERLY TAGGED

AND LOCKED OUT. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED

ELECTRICIAN IN ACCORDANCE WITH ALL APPLICABLE CODES AND REGULATIONS.

THE BLOCKING PROCEDURES DESCRIBED BELOW ARE SUITABLE ONLY FOR THE

INSPECTION, TROUBLE SHOOTING AND MAINTENANCE PROCEDURES DESCRIBED

IN THIS MANUAL. THEY MAY NOT BE SAFE FOR OTHER INSPECTION, MAINTENANCE

AND REPAIR PROCEDURES THAT MAY BE REQUIRED. CONTACT YOUR AUTHORIZED

PENTALIFT REPRESENTATIVE FOR DIRECTION PRIOR TO UNDERTAKING ANY ACTIONS OTHER THAN THOSE

DESCRIBED IN THIS MANUAL. FAILURE TO PROPERLY ADHERE TO LIFT BLOCKING PROCEDURES IS TO

RISK THE SUDDEN AND UNCONTROLLED DESCENT OF THE LIFT DURING MAINTENANCE OR INSPECTION. A

FALLING LIFT CAN CAUSE SEVERE INJURY OR DEATH.

ONLY TRAINED AND QUALIFIED PERSONNEL SHOULD PERFORM INSPECTION OR

MAINTENANCE AND SERVICE PROCEDURES.

PRIOR TO PERFORMING ANY ACTIVITY WITHIN THE OPERATING PATH OF THE DOCK

LIFT, ALWAYS ENSURE THAT THERE IS NO LOAD ON THE DOCK LIFT AND THAT THE

INSTRUCTIONS LISTED BELOW ARE FOLLOWED.

NOTE: ANY LOADS INCLUDING LOADING/UNLOADING

EQUIPMENT, ETC., ARE TO BE REMOVED.

The blocking procedure is as follows:

Raise the unloaded dock lift to its maximum height.

2. At the rolling end of the dock lift, the swing away

maintenance stand pivots on a pin. Swing the

maintenance stand as far around as possible into the

path of the rollers. (See “Figure 10: How to Support the

Dock Lift for Maintenance” on page 15)

3. Lower the dock lift until the leg rollers are securely

supported by the maintenance stand(s). Confirm the

scissor legs are now securely blocked from downward

movement.

4. Disconnect, properly tag and lock out power to the dock

lift prior to commencing inspection, trouble shooting or

maintenance.

Содержание LDL

Страница 1: ...E OR LOCATED WHERE READILY AVAILABLE TO OPERATORS AND MAINTENANCE PERSONNEL FOR REFERENCE PURPOSES DO NOT INSTALL OPERATE OR SERVICE THIS PRODUCT UNLESS YOU HAVE READ AND FULLY UNDERSTAND THE ENTIRE C...

Страница 2: ...uals that are provided on Pentalift Equipment Corporations website are generic in nature They are provided for general information only For all purposes only the owners manual that is specific to the...

Страница 3: ...ion Indicates information that must be provided Company Name Contact First Name Last Name Title Mailing Address City State Prov Zip Postal Code Phone Fax Email Check Products Purchased Levelers Vehicl...

Страница 4: ...icates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not...

Страница 5: ...the dock lift when the unit is above ground floor level 14 All electrical hydraulic and or pneumatic lines must be carefully routed to prevent them from being pinched or severed 15 Regular inspection...

Страница 6: ...valid 8 When industrial trucks are driven on and off transport vehicles during the loading and unloading operation the brakes on the transport vehicle shall be applied and wheel chocks or positive re...

Страница 7: ...ELECTRICAL REFERENCE 1 5 HP 6 ELECTRICAL REFERENCE 3 HP 7 ELECTRICAL REFERENCE 5 HP 7 ELECTRICAL REFERENCE 7 5 HP 8 ELECTRICAL REFERENCE 10 HP 8 BREAK IN AND PERFORMANCE CHECK 12 OPERATING INSTRUCTIO...

Страница 8: ...2 PENTALIFT EQUIPMENT CORPORATION M086R06 December 8 2017 10 37 AM LDL Dock Lift Owners Manual SAFETY LABELING Figure 1 Safety Labels and Decals...

Страница 9: ...s are missing or illegible contact your Pentalift representative for immediate replacement Inspection shall be done during regular maintenance and lubrication See MAINTENANCE AND LUBRICATION on page 1...

Страница 10: ...s not a problem but a side to side slope will cause premature wear on all moving parts of the lift Tighten the lag bolts 3 The installation surface must be capable of supporting any loads that will be...

Страница 11: ...e motor control panel and the electrical specification label located on the side of the motor control panel NOTE All wiring must be performed by a qualified electrician in accordance with all applicab...

Страница 12: ...ft 1002 ft 3478 ft 4009 ft 7518 ft 6 228 ft 914 ft 1594 ft 5529 ft 6375 ft 11953 ft Approximate Motor Current full load 12 A 6 A 4 2 A 2 A 2 1 A 1 4 A ELECTRICAL REFERENCE 1 5 HP Length of branch circ...

Страница 13: ...1379 ft 8 62 ft 238 ft 351 ft 1480 ft 428 ft 2193 ft 6 98 ft 379 ft 558 ft 2353 ft 680 ft 3486 ft Approximate Motor Current full load 28 A 14 5 A 12 A 4 7 A 6 A 4 8 A ELECTRICAL REFERENCE 5 HP Length...

Страница 14: ...344 ft 563 ft 945 ft 8 104 6 ft 224 ft 578 ft 896 ft 1504 ft 6 166 ft 356 ft 871 ft 1424 ft 2391 ft Approximate Motor Current full load 33 A 18 8 A 12 7 A 9 4 A 7 A ELECTRICAL REFERENCE 10 HP Length o...

Страница 15: ...e Figure 4 Square the Dock Lift in the Pit on page 9 10 Raise the unit to its maximum height and then fully lower Repeat the cycle a minimum of three times This allows the table to realign itself afte...

Страница 16: ...L SET UP It is important to purge air from the hydraulic system To do this raise the unit to its maximum raised height and allow the power unit to run for a minimum of 30 seconds additional time Fully...

Страница 17: ...er that no one is allowed to operate the unit unless they fully understand the operating instructions Show them the maintenance stand and other safety devices Point out the metal nametag on the unit w...

Страница 18: ...ICIAN IN ACCORDANCE WITH ALL APPLICABLE CODES 1 Ensure that any specified interlocks e g overhead doors restraints are fully functional 2 It is important to purge air from the hydraulic system To do t...

Страница 19: ...ntial pinch points 4 Prior to each use ensure dock lift and load does not create pinch points during operation when located adjacent to or near other equipment or structures 5 Never use the unit for l...

Страница 20: ...ge Not Properly Secured See Figure 7 Figure 9 Hinged Bridge must Extend a Minimum of 4 onto the Truck Bed Figure 7 Hinged Bridge in Vertically Stored Position NOTE Push button requires maintained cont...

Страница 21: ...LE CODES AND REGULATIONS THE BLOCKING PROCEDURES DESCRIBED BELOW ARE SUITABLE ONLY FOR THE INSPECTION TROUBLE SHOOTING AND MAINTENANCE PROCEDURES DESCRIBED IN THIS MANUAL THEY MAY NOT BE SAFE FOR OTHE...

Страница 22: ...RATED FOR HYDRAULIC SYSTEMS THAT MAY PEAK OUT AT 4000PSI HARDWARE STORE ITEMS CAN BURST AT 150PSI ONLY BUY REPLACEMENT PARTS FROM PENTALIFT Be sure the maintenance stand is properly engaged before per...

Страница 23: ...l is every 30 days or at a greater frequency as required in severe environments Dexron III Automatic Transmission Fluid is recommended The oil level should be checked once a month When the dock lift i...

Страница 24: ...18 PENTALIFT EQUIPMENT CORPORATION M086R06 December 8 2017 10 37 AM LDL Dock Lift Owners Manual Figure 12 Lubrication Oil and Grease Points...

Страница 25: ...er to the wiring diagram found inside the motor control panel b Ensure proper hydraulic fluid level See page 16 c Examine all moving parts for obstructions d Confirm that power is reaching the power u...

Страница 26: ...the problem cannot be solved consult your authorized Pentalift representative 5 Dock Lift will not lower a Re check all wiring b Check for any obstructions c Ensure electrical lowering valve is energ...

Страница 27: ...f equipment 2 Part Number Description and Quantity 3 Shipping Instructions TO ENSURE PROPER FUNCTIONING DURABILITY AND SAFETY OF THE PRODUCT ONLY GENUINE PENTALIFT REPLACEMENT PARTS MUST BE USED ALTER...

Страница 28: ...er 9 301 0592 Center Pin 10 NOTE Guard Rail 11 NOTE Lip Pin 12 070 0010 Nut 13 074 0076 Lock Washer 14 072 0016 Bolt 15 300 0996 Upper Lower Roller 16 074 0035 Bolt 17 074 0045 Spacer 18 074 0083 Lock...

Страница 29: ...O Ring 054 0329 054 0329 7 Bushing 095 0015 095 0015 8 Piston Rod Assembly 9 Dump Tube 300 1148 300 1148 10 Bolt 072 0044 072 0044 11 Wear Ring 054 0522 054 0521 12 U Cup 054 0502 054 0501 13 Head Nut...

Страница 30: ...im Beneath the Fixed End Clevises and Full Roller Travel 10 Figure 6 Guard Rail Installation 11 Figure 7 Hinged Bridge in Vertically Stored Position 14 Figure 8 Hinged Bridge Not Properly Secured See...

Страница 31: ...ulting from the misuse of the equipment THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF AND THERE IS NO WARRANTY OF MERCHANTABILITY OR OF FITNESS FO...

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