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HYP1100 (04-08-21)

SENSOR INPUTS

If there is no response from any of the following tests, refer 
to the main wiring diagram to locate the next connector in 
line toward  the console and repeat the test at that connector. 
If there is a response at that connector, the problem may be 
in the cable between the two connectors (or the con nectors  
themselves).

• 

LOCAL SPEED INPUT
Disconnect the speed sensor cable from the speed 
connection. Use a meter to check for voltage. It should 
read 12V between pins B and C and 9V between pins A and 
C. See wiring diagram in appendix.

• 

FLOW INPUT
Disconnect the flow sensor cable from the main harness 
flow connection. Use a meter to check for voltage. It 
should read 12V between pins B and C and 9V between 
pins A and C. See wiring diagram in appendix.

Note: If a multi-meter is not available, find a small piece of 
wire to use as a jumper. Short across pins A and C several 
times quickly to send a signal to the console. If the cable is 
functional, the console should respond with a reading.

FLOWMETER

If using a turbine flow meter, ensure the turbine spins freely. 
If the turbine spins freely but the meter will not register flow 
with a known working sensor, the turbine may be defective.

SERVO VALVE CONTROL SIGNAL

With the console turned ON, put the console in MANUAL 
mode, place the remote Run/Hold switch in the RUN position 
and turn at least one section switch to ON. Using a voltmeter 
or simple test light, check from a good frame ground to each 
of the servo wires on the main harness connector. You should 
get 0 volts on each wire. Holding the Increase button should 
cause the RED wire to pulse toward 12 volts (light will pulse). 
Holding the Decrease button should cause the BLACK wire to 
pulse toward 12 volts (light will pulse).

SERVO VALVE

The best way to test the servo valve is with a known working 
console. Select MANUAL mode, place the Run/Hold in the RUN 
position, and turn at least one section switch to ON. With the 
servo valve connected to the servo valve lead on the main 
harness, holding the Increase button should close the servo 
valve and holding the Decrease button should open the servo 
valve (if plumbing is configured for Bypass operation). The 
servo valve should operate smoothly in both directions, from 
fully open to fully closed.

You may also test a servo valve with a 9V battery. Connecting 
the battery to each terminal on the servo valve should cause 
the servo valve to run in one direction. Reversing the battery 
connections should cause the servo valve to run the other 

direction. The servo valve should operate smoothly in both 
directions, from fully open to fully closed.

PLUMBING

System plumbing is a critical factor in obtaining optimal 
performance from your ProStop-E ISOBUS rate control 
system. The chart on the next page may help you determine 
what area of the plumbing is causing your problem. It is 
assumed  that the servo valve and flowmeter are installed 
correctly and functioning. In addition, make certain that you 
have selected and installed the correct spray tips for the 
application, speed and spray rate that you intend to maintain. 
Do not overlook leaky fittings and hoses, pinched hoses and 
plugged or worn nozzles.

TROUBLESHOOTING

Содержание PROSTOP-E

Страница 1: ...pentair com HYP1100 04 08 2021 2021 Pentair All Rights Reserved INSTALLATION AND OPERATIONS MANUAL PROSTOP E ISOBUS MODULE SYSTEM Rate and Individual Nozzle Control...

Страница 2: ...ety Infomation 3 Overview 4 Installation 6 Operation 11 Control Overview 13 ProStop E Dual 28 Control Overview 32 Troubleshooting 36 Rate Controller Default Settings 39 Wiring Diagrams 41 Warranty 45...

Страница 3: ...elated diseases could be aggravated by exposure Follow special protection and procedure methods for hazardous materials including protective equipment eye protection respiratory protection and ventila...

Страница 4: ...Implement speed input Flowmeter digital input Pressure transducer input Flow control via hydraulic pump control PWM or proportional valve control The rate controller calculates flow based on real tim...

Страница 5: ...Cable to IBBC connector length 9 5ft 2 9m 2520 0258 Control Harness 2520 0250 I O Harness Flow Meter Pump Control Pressure Input 2520 0251 CanNode ISOBUS Power tap cable x 3 2520 0259 Long Lead ProSto...

Страница 6: ...See Fig 9 for mounting hole dimensions 4 Bolt the Rate Control Harness 2520 0258 onto the bottom of the Rate Controller 2850 0029 5 Connect the Interface Cable s 2520 0237 four pin connector Fig 1 It...

Страница 7: ...ode on the left in Fig 6 controls the leftmost Prostop E valves on the boom the cannode on the right controls the rightmost valves on the boom and the center cannode controls the Prostop E valves in t...

Страница 8: ...8 HYP1100 04 08 21 INSTALLATION 7 177 8 mm 230 5 8 mm 3 93 99 82 mm Figure 9 Rate Controller Mounting Dimensions 2850 0029...

Страница 9: ...threaded port 7 Repeat this process for all valves to the left on Segment 1 8 On the last ProStop E install a 2300 0067 cap to seal the unused port 9 Using the 2520 0241 or 2520 0265 for ProStop E Sin...

Страница 10: ...n of the switch will vary by type of machinery used and components are available from various manufacturers A run hold switch can be connected to the 2520 0258 wiring harness connector 1 shown in pict...

Страница 11: ...usted while in HOLD PRE APPLICATION SYSTEM REVIEW Before beginning actual spraying perform the following Pre Field procedure to ensure that your valve settings nozzle selection and desired speed range...

Страница 12: ...tor must turn to ON When in manual mode and Run Hold is in Hold the pump will continue to run for agitation If tank is running low or empty the pump can be turned off with this control 3 Application R...

Страница 13: ...LERT POP UP SCREEN EXAMPLE ALARM ICON APPLICATION MODES SETTING IN CONFIG A NORMAL MODE In Normal Mode Channels 1 and 2 operate independently Both channels are controlled by the Run Hold switch The wo...

Страница 14: ...sure This window can also be reconfigured by selecting the window and choosing another option 6 Target Rate This display shows the programmed Target Rate of the system The target rate can be increment...

Страница 15: ...Source 13 Task Controller Connect This button will connect the ProStop E ISOBUS system to the Task Controller on the network Task Controller parameters in Configuration tab B and Channel Setup Implem...

Страница 16: ...8 Ch 2 Area Counter Displays the running total of total area worked in acres The current default unit of measure is shown at right side 9 Ch 2 Distance Counter Displays cumulative distance traveled in...

Страница 17: ...display Default unit is Acres other choices are 1000 sq ft or Sq Yards Exercise caution when changing Area Units the controller software will not automatically re calculate rate of application etc 5...

Страница 18: ...red before attachment Changing those parameters is NOT possible once the system is connected 5 Enable Section Control This allows the Task Controller to control section on off Default setting is ON 6...

Страница 19: ...in future version of software allowing user to save customized configurations 4 Configuration Delete Disabled may be enabled in future version of software allowing user to delete customized configura...

Страница 20: ...color which will be used for application If the desired nozzle is not in this menu a customer nozzle can be created 5 Target Rate Enter desired overall target rate for application in gallons per acre...

Страница 21: ...rned off or when in AUTO and ground speed goes to zero Duration of Auto Shutoff feature is 18 seconds Leaving the Auto Shutoff box unchecked will maintain the inline control valve s position until spr...

Страница 22: ...d Flow Fixed Flow Trigger on when the flow per minute reaches a specified fixed total flow rate Proportional Flow Proportional Flow Trigger on when the flow per minute reaches a specified flow rate pr...

Страница 23: ...s an absolute minimum pressure for the system 5 Enable Manual Control Allow for manual operation of the system for initial setup pre field testing and troubleshooting 6 Enable Pressure Control Enable...

Страница 24: ...ressure Alarm set value to notify operator when high level is reached This can be set to OFF 0 or up to 100 of FULL SCALE setting 4 Tank Alarm Level This enables and specifies a value for the Tank Ala...

Страница 25: ...w for the control of fence row nozzles from the UT screen Enabling fence nozzles assigns the far left and far right ProStop E valves as Fence Nozzles and automatically updates the section configuratio...

Страница 26: ...E nozzles that will be in each section CANNODE CONFIGURATION The cannodes must be organized to match the machine layout Use the corresponding arrows to modify the cannode order For example the leftmo...

Страница 27: ...erence to Center Distance This measurement defines the distance from the reference point as specified in Configuration B to the center of the implement itself If the center of the toolbar was specifie...

Страница 28: ...B to A B then back to Auto When in Auto the nozzles will switch based off the parameters defined in ProStop E Dual Setup When A B or A B is selected that is the active nozzle s 2 Ch 1 Information Disp...

Страница 29: ...HYP1100 04 08 21 IMPLEMENT TAB 1 Section Valve Type For the Dual Nozzle control select ProStop E Dual When this section valve type is selected the features for dual nozzles are unmasked 1 PROSTOP EDU...

Страница 30: ...PSI These features are masked when ProStop E Dual is selected as section valve type 2 ProStop E Dual Setup This button appears when ProStop E Dual is selected as section valve type This button directs...

Страница 31: ...Point calculation This value is not used for controlling the system only for the calculation 8 Calculate Switching Points This button runs a calculation to set the Switching Points which utilizes the...

Страница 32: ...Min Data window on the right shows real time duty cycle 3 To save this value as the new minimum duty cycle press the Minimum button onscreen SET MAXIMUM LIMIT 4 Press the Increase button until maximum...

Страница 33: ...container but a valve must be installed and properly adjusted to simulate actual field conditions Note the Fine Tune Meter test is automatically preset to run at simulated speed of 6 mph using the cur...

Страница 34: ...Leave this value at 0 unless there are multiple ECUs of the same Device Class on the bus Set Device Class Instance to 1 if there is a conflict 3 Device Function Instance Leave this value at 0 unless...

Страница 35: ...BUS Rate Controller It is displayed as a troubleshooting reference only 1 Home Softkey directly navigates to the Home screen 2 Configure Softkey directly navigates to the Configure screen 3 Disconnect...

Страница 36: ...ue Check the number stamped on the flowmeter tag and be sure this is entered correctly If the meter has been used for some time wear may have changed the calibration value See Fine Tune Meter on page...

Страница 37: ...the main harness connector You should get 0 volts on each wire Holding the Increase button should cause the RED wire to pulse toward 12 volts light will pulse Holding the Decrease button should cause...

Страница 38: ...ve needs to be more than two thirds closed open the Range valve slightly and perform the Pre Field System Checkout again THROTTLE VALVE The throttle valve limits your high end to maximize servo perfor...

Страница 39: ...on Lock Unlocked Unlocked Factory Configuration Locked Locked Channel 1 Channel 2 Operation English Metric English Metric Product Name Product 1 Product 1 Product 2 Product 2 Enable channel Enabled En...

Страница 40: ...Gallons 145 145 145 145 Fullscale Pressure PSI Bar 150 10 4 150 10 4 Pressure Offset PSI Bar 0 0 0 0 Control Valve DC or PWM PWM PWM PWM PWM Operating Frequency Hz 200 200 200 200 Agitation Duty Cycle...

Страница 41: ...41 HYP1100 04 08 21 PART NUMBER 2520 0258 WIRINGDIAGRAMS...

Страница 42: ...42 HYP1100 04 08 21 PART NUMBER 2520 0250 PART NUMBER 2520 0251 WIRINGDIAGRAMS...

Страница 43: ...43 HYP1100 04 08 21 PART NUMBER 2520 0252 PART NUMBER 2520 0253 WIRINGDIAGRAMS...

Страница 44: ...44 HYP1100 04 08 21 PART NUMBER 2520 0237 WIRINGDIAGRAMS...

Страница 45: ...d problems or questions once you are in the field Please read the manual carefully and follow the instructions that apply to your usage If you do encounter a problem that cannot be corrected by review...

Страница 46: ...ird party registered and unregistered trademarks and logos are the property of their respective owners Because we are continuously improving our products and services Pentair reserves the right to cha...

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