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Pentair INTELLIFLO 100, Инструкция по установке и эксплуатации

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IntelliFlo 4 Installation and User’s Guide

Important Safety Precautions ...........................................................................................

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Section 1: IntelliFlo Overview ...........................................................................................

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IntelliFlo 4 Variable Speed Pump .......................................................................................... 1
IntelliFlo 4 models ................................................................................................................. 1
External Control .................................................................................................................... 1
Features ............................................................................................................................... 2
IntelliFlo 4 Motor Assembly .................................................................................................. 2
IntelliFlo 4 Drive Assembly and Control Panel ...................................................................... 3
IntelliFlo 4 Operator Control Panel ........................................................................................ 4
     Controls and LEDs .......................................................................................................... 4

Section 2: Operating IntelliFlo 4 ........................................................................................ 5

Setting the pump preset speed ............................................................................................. 5
Adjusting the pump speed .................................................................................................... 5
Starting the pump ................................................................................................................. 6
Stopping the pump ................................................................................................................ 6
Resetting the pump to factory defaults ................................................................................. 6
Assigning a pump address for remote control ...................................................................... 6
Priming the pump for the first time or after service ............................................................... 7
    Priming the Pump ............................................................................................................. 8
External Control with IntelliComm Communication Center ................................................... 9
    External Control Connection ............................................................................................ 9
Connecting IntelliFlo 4 to an EasyTouch System ................................................................ 10

Section 3: User Maintenance ............................................................................................ 13

Pump Strainer Basket ......................................................................................................... 13
Pump Strainer Basket Service ............................................................................................ 13
Motor Service ...................................................................................................................... 14
Winterizing ........................................................................................................................... 15
Priming the pump after service ............................................................................................ 15

Section 4: Installation and Removal ................................................................................ 17

IntelliFlo 4 Kit Contents ........................................................................................................ 17
Installing IntelliFlo 4 ............................................................................................................. 17
Location ............................................................................................................................... 17
Piping ................................................................................................................................. 17
Check Valve ........................................................................................................................ 17
Wiring the IntelliFlo 4 ........................................................................................................... 18
Pump Disassembly ............................................................................................................. 19
Pump Reassembly/Seal Replacement ................................................................................ 20
Shaft Seal Replacement ...................................................................................................... 20
Drive Assembly Removal and Installation ........................................................................... 21
Illustrated Parts List ............................................................................................................. 22
IntelliFlo Pump Dimensions ................................................................................................. 23
IntelliFlo Flow and Power vs Flow Pump Curve .................................................................. 23
IntelliFlo 4 Electrical Specifications ..................................................................................... 23

Section 5: Troubleshooting .............................................................................................. 25

Warning and Alarm LED conditions ..................................................................................... 25
Alarm and warning LED sequence ...................................................................................... 25
General IntelliFlo 4 Troubleshooting Problems ..................................................................... 26

Contents

Содержание INTELLIFLO 100

Страница 1: ...0 and 100 Variable Speed Programmable Pump Compatible with IntelliTouch EasyTouch and IntelliComm Installation and User s Guide IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THES...

Страница 2: ...o are trademarks of Pentair Water Pool and Spa Inc Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products Pentair...

Страница 3: ...telliComm Communication Center 9 External Control Connection 9 Connecting IntelliFlo 4 to an EasyTouch System 10 Section 3 User Maintenance 13 Pump Strainer Basket 13 Pump Strainer Basket Service 13 M...

Страница 4: ...ing Pools Wading Pools Spas Hot Tubs and Catch Basins If suction outlets are not used additional entrapment avoidance measures as described in the CPSC Guidelines or ANSI IAF 7 should be employed The...

Страница 5: ...flow rates the operator must consider local codes governing turnover as well as disinfectant feed ratios WARNING Before servicing the system switch the main power OFF and remove the communication cab...

Страница 6: ...models and therefore some instructions may not apply to a specific model All models are intended for use in swimming pool applications The pump will function correctly only if it is properly sized to...

Страница 7: ...of 160 gallons per minute GPM IntelliFlo 4 100 operates at a maximum system flow of 100 gallons per minute GPM The IntelliFlo 4 variable speed pump can operate from 400 RPM to 3450 RPM with preset spe...

Страница 8: ...tures permanent magnet synchronous motor Heavy duty durable construction designed for long life UL approval IntelliFlo 4 Motor Assembly The IntelliFlo three phase six pole motor operates at 3400 RPM a...

Страница 9: ...erotationalspeed IntelliFlo 4 Motor Features Permanent Magnet Synchronous Motor PMSM High efficiency 3400 RPM 92 and 1000 RPM 90 Superior speed control Operates at lower temperatures due to high effic...

Страница 10: ...signed to the speed buttons When the pump is using an adjusted speed and the pump is powered down the next time the pump is powered up the pump will use the same speed For more about using the Up Down...

Страница 11: ...n to start the pump using the selected speed if necessary Adjusting the pump speed IntelliFlo can be adjusted to run at any speed between 400 RPM and 3450 RPM To adjust the pump speed 1 Ensure that th...

Страница 12: ...nd hold all of the four Speed buttons simultaneously for three seconds Power off the drive and reenergize The default settings will be in effect Assigning a pump address for remote control Thedefaultc...

Страница 13: ...system Be sure to release all air from filter and piping system The IntelliFlo 4 pump is a variable speed pump Typically the lower speeds are used for filtration and heating The higher speeds can be u...

Страница 14: ...willdependonverticallengthofsuctionliftandhorizontallengthof suction piping If pump does not prime make sure that all valves are open suction pipe end is under water pump suction is below water level...

Страница 15: ...ableshowsthewiringterminaldescriptionsforIntelliComm External Control r e b m u n l a n i m r e T e m a n l a n i m r e T e g a t l o V m u m i x a M t n e r r u c e p y t e s a h P y c n e u q e r F...

Страница 16: ...elliTouchwillnotstartcommunicatingwiththeIntelliFlo4untiltheappropriatepumpaddressisassigned to a circuit The IntelliFlo 4 default pump address is one See page 6 for details on how to change the addre...

Страница 17: ...pin 6 green to EasyTouch screw terminal pin 2 green IntelliFlo Connectpin7 yellow toEasyTouchscrewterminalpin3 yellow 8 Insert the screw terminal onto the EasyTouch COM PORT J20 board connector Note...

Страница 18: ...ltage cover panel Retaining screw 9 Close the control panel into its original position and secure it with the two access screws 10 Install the high voltage cover panel and secure it with the two retai...

Страница 19: ...may cause serious personal injury In order to avoid the possibility of personal injury make sure the suction and discharge valves are open and that the strainer pot is cool to the touch then open wit...

Страница 20: ...be covered but not wrapped in plastic during a storm for winter storage etc but never when operating or expecting operation When replacing the motor be certain that the motor support is correctly pos...

Страница 21: ...rsttimeor afterservicing onpage7 Winterizing ToprotecttheIntelliFlo4pumpelectronicsfromdamageduetofreezingconditions thepumpwillswitchit self on to generate internal heat when the air temperature drop...

Страница 22: ...16 IntelliFlo 4 Installation and User s Guide Blank Page...

Страница 23: ...essivemoisture i e rain sprinklers etc 6 Forhottubsandspas donotinstallwithinanouterenclosureorbeneaththeskirtofahottuborspa 7 Installthepumpwitharearclearanceofatleast6inchessothatthemotorcanberemove...

Страница 24: ...und 7 BondthemotortothepoolstructureinaccordancewiththeNationalElectricalCode Useasolid No 8AWGorlargercopperconductor Runawirefromtheexternalbondinglugtothepoolbonding structure asshownbelow 8 TheInt...

Страница 25: ...o touch then open with extremecaution CAUTION Be sure not to scratch or mar the polished shaft seal faces seal will leak if faces are damaged AllmovingpartsarelocatedintherearsubassemblyoftheIntelliFl...

Страница 26: ...otor shaft thread and screw impeller onto the motor shaft 5 Screw in the impeller lock screw counterclockwise to tighten 6 Remount the diffuser onto the seal plate Make sure the plastic pins and holdi...

Страница 27: ...ive and motor it is critical in keeping moisture out of the drive and motor Replace the gasket if damaged Do not reassemble with a damaged or missing gasket ToinstalltheIntelliFlodriveassemblyontothem...

Страница 28: ...14 072183 WASHER FLAT X 5 8 20 GA THICK 18 8 s s QTY 2 Illustrated Parts List Item Part Description No No 15 072184 WASHER 3 8 ID X 7 8 OD 05 THICK 18 8 s s QTY 6 16 072928 DIFFUSER ASSEMBLY WFE 12 1...

Страница 29: ...s Guide IntelliFlo Pump Dimensions 10 78 12 50 23 41 IntelliFlo 4 Electrical Specifications Circuit Protection Two pole 20 AMP device at the Electrical Panel Input 230 VAC 50 60 Hz 3200 Watts Intelli...

Страница 30: ...24 IntelliFlo 4 Installation and User s Guide Blank Page...

Страница 31: ...u s n E 1 n o i t a l i t n e v r o f a e r a e t a u q e d a l o o c o t w o l l a d n a r o t o m p o t S 2 o t d e e p s r e h g i h a t a r o t o m n u R 3 w o l f r i a g n i l o o c e v o r p m...

Страница 32: ...r t s p m u p n a e l C t e k s a g e c a l p e R d n a y t i c a p a c d e c u d e R d a e h r o d n a m r a l A o t r e f e R e c n e u q e s D E L g n i n r a w 5 2 e g a p n o e n i l n o i t c u...

Страница 33: ...s i d d n a n o i t c u s f I d e t r o p p u s y l e t a u q e d a t o n e r a d e n i a r t s e b l l i w y l b m e s s a p m u p a n o p m u p t n u o m t o n o D y l e r u c e S m r o f t a l p n...

Страница 34: ...28 IntelliFlo 4 Installation and User s Guide Notes...

Страница 35: ......

Страница 36: ...P N 357269 Rev B...

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