Pentair Hydromatic NOVUS 3000 Series Скачать руководство пользователя страница 7

7

Short Circuit Current less than 2 Ma. 
Open Circuit Voltage 5.0 VDC
Mute / Reset Input

The mute / reset input is intended 

for use with a momentary push 

button switch mounted on the 

dead front or on the side of the 

enclosure. It has the following 

specifications: 
Short Circuit Current less than 2 Ma.
Open Circuit Voltage 5.0 VDC
Relay Outputs

There are five relays which are 

used for pumps and alarms. All of 

them except the low alarm relay 

are form A (SPST) relays. The 

low alarm is a form C (SPDT) 

relay. They have the following 

specifications:
Maximum current at 120 VAC,  

7 amps with a resistive load
Maximum voltage 140 VAC
Power Inputs

The controller is designed to 

run on 120 VAC control power. 

It is internally fused at 1 amp 

and transient protected with a 

MOV transient protector. It uses 

transformer isolation and internal 

current limited voltage regulators. 

It has the following specifications: 

Input Voltage 120 VAC ± 10%  

50 to 70 Hz.
Maximum Current 0.4 amps
Operating and Storage 

Temperature Range

Operating Temperature –10° C to 

60° C
0% to 95% relative humidity, non-

condensing

Storage Temperature –20° C to  

65° C
0% to 95% relative humidity, non-

condensing
Fault Driver Outputs

The controller has seven open drain 

FET driver outputs for driving 

external relays, lights, telephone 

dialers, or remote terminal units. 

The outputs short to ground when 

activated and have the following 

specifications:
Maximum v12VDC
Minimum voltage 0.0 VDC
Maximum continuous sink current 

+0.4 amps
Maximum on resistance 2 ohms

WARNING:  Before  handling     

these pumps and controls, always 

dis con nect the power first. Do 

not smoke or use sparkable 

electrical devices or flames in 

a septic (gas eous) or possible 

septic sump.
 1. Pump does not run in 

 

Hand position.

  a. Check pump circuit breaker 

and control fuse for trip ping 

or blown condition.

  b.  Check  incoming  power      

volt 

age and control 

 

cir cuit  volt age.

  c. Check overload re lay to see 

if it is tripped. Reset relay  

if tripped and check pump 

current with ammmeter.

  d. With the power off, check 

motor heat sensor continuity.

  e. Check wiring of pump to    

con 

trol panel. It should 

agree with the sche mat ic.

 

f.  Check 

contactor 

coil               

re sis tance.

  2. Pump does not run in 

 

Auto position.

  a.  Check items (a.) through (f.) 

per Item #1 above.

  b. Floats may be miswired to 

control panel. Check float 

type (N.O. or N.C.) and 

hook up by re fer ring to the 

schematic. If the start and 

stop floats are hooked in 

reverse, pump will short 

cycle and will not pump the 

level down.

   1. Is water level in the 

 

sys tem high enough to  

ac ti vate  the  floats?

  

2. If there is enough water 

in the system (with the 

power turned off), mark 

and disconnect the off 

and on floats. Next, 

install jumper wires in 

the terminal blocks for off 

and on floats. Turn power 

back on, put H-O-A 

switch in Auto and see if 

pump runs.

  

3. If pump runs with jumper, 

problem is with floats. 

Remove jumpers and 

troubleshoot floats with 

ohmmeter.

  

4. If pump does not run in 

Auto mode with jumpers, 

check Auto circuit wiring 

in panel.

 3. Pump runs, but run light 

does not energize.

  a. Re move light and check 

with an ohmmeter.

  b. Check run light wir ing.
 

Pump 

Troubleshooting

Содержание Hydromatic NOVUS 3000 Series

Страница 1: ... provide this manual to the owner of the equip ment or to the responsible party who maintains the system NOVUS 3000 STANDARD ELECTRICAL CONTROLS INSTALLATION AND SERVICE MANUAL Item H 03 519 Part 5625 519 1 2012 Pentair Pump Group Inc 11 02 12 ...

Страница 2: ...dicator lights and external relay drivers for the following conditions floats out of order seal fail for pumps 1 and 2 temperature fail for pumps 1 and 2 and pump disabled for pumps 1 and 2 Unpacking Panel Remove panel from carton When un pack ing unit check for con cealed damage Claims for damage must be made at the receiving end through the delivery carrier Dam age cannot be processed from the f...

Страница 3: ...mally open float switches for level sensing When the tank is empty all of the floats are open The lowest float is the low alarm float If it is not used the low float input should be shorted with a jumper When the tank is empty the controller will be in the low alarm condition On rising water when the level is high enough to close the low float switch then the low alarm will go off As the level ris...

Страница 4: ...is run ning Check for flow On three phase power check to see if each pump has prop er ro ta tion Wrong ro ta tion will give low flow 8 Check full load current with amp probe and compare it with the name plate rat ing On three phase pumps check all three phases On single phase pumps check black pump lead 9 Check operation of start relay if supplied on single phase panels per procedure in Item 7ofMa...

Страница 5: ...es the resistance of the sensor In normal operation the seal fail condition is set if the resistance is less than 2000 ohms One of the option switches can be used to change this to set the alarm if the resistance is greater than 2000 ohms If a seal fail alarm is set then that pump is demoted to lag pump and its seal fail lamp and output are activated The seal fail does not disable the pump Each pu...

Страница 6: ...er or telemetry system There are six switches on the back of the controller which select several different options SW1 When this switch is set the fail to start test is enabled SW2 When this switch is set the temperature fail condition is latched up until reset SW3 When this switch is set the seal fail input is inverted open is fault SW4 When this switch is set the aux relay is the common alarm If...

Страница 7: ...inuous sink current 0 4 amps Maximum on resistance 2 ohms WARNING Before handling thesepumpsandcontrols always dis con nect the power first Do not smoke or use sparkable electrical devices or flames in a septic gas eous or possible septic sump 1 Pump does not run in Hand position a Check pump circuit breaker and control fuse for trip ping or blown condition b Check incoming power volt age and cont...

Страница 8: ... miswired to ter mi nal block e Voltage and current unbalance Three phase only Voltage un bal ance on three phase power sources can cause motor current to become un bal anced and exces sive heating will re sult Trip ping of the over load protectors and premature motor failures can be expected if the current unbalance exceeds five percent Percent Maximum Current Current Difference from x 100 Unbala...

Страница 9: ... lead c Set the amp meter scale to at least 2 times the pump motor full load current d Place the H O A switch in the Hand position to start the pump e The meter should read ap prox i mate ly 2 times full load current during starting f After the motor has started within one sec ond the cur rent should drop to a value much less than full load cur rent 5 Motor voltage check Typical Motor Voltage Comp...

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Страница 11: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 12: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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