Pentair Hydromatic NOVUS 3000 Series Скачать руководство пользователя страница 3

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always disconnect the power 

first. Do not smoke or use 

sparkable electrical devices or 

flames in a septic (gaseous) or 

possible septic sump.
Electrical Connections:
The contractor must conform 

to the latest requirements of the 

National Electrical Code. All 

 

conduit and ca bles shall be in 

accordance with NEC Code 

NFPA #70. To maintain UL and 

CSA ENCL rating, use the same 

type UL and CSA weatherproof  

con duit hubs when connecting to 

this en clo sure. Prior to conducting 

any in stal la tion, repair or service 

with re gard to the control panel, 

refer to the schematic appropriate 

for that panel. The schematic will 

provide guidance with regard to 

the terminal block con nec tions.
CAUTION: A nonmetallic 

 

enclosure does not provide 

grounding  conduit  con nec tions. 

Use grounding bush 

ing and 

jumper wires.
Make the Following  

Electrical  Con nec tions:

 a. Connect the pump leads to 

the control panel.  If pump 

is single phase and the panel 

has  start  ca pac i tor,  start 

relay and run ca pac i tor, it is 

critical that the pump leads 

be  connected  prop er ly.  The 

White, Black, and Red pump 

leads must be connected to  

the  ap pro pri ate  terminals  

as direct 

ed by the panel 

schematic and the label on   

the back panel below the 

terminals.

  b. Connect the pump heat sensor 

and seal failure leads (if 

 

available on the pump) to the 

appropriate ter mi nal blocks in 

the control panel.

 c. Connect all the float control 

leads or 4-20mA leads to the 

appropriate panel terminals. 

Contractor must be very 

careful in locating the floats 

at the proper elevations. The 

maximum dis tance from the 

control panel to the floats  

is the lesser of l00 feet, 

 

or the maximum distance 

 

rec om mend ed  for  the  pump.

  d. Before connecting power to the 

control panel, make sure all  

con trol switches (e.g. H-O-A 

switch) and protective devices 

(e.g. breakers) are in the Off     

po si tion. Now connect power 

to the terminal block or the  

circuit break er as directed by 

the  sche mat ic.

 e. 

Control panel must be 

grounded properly per 

NEC and/or local codes. To 

facilitate this, a ground lug is 

provided on the control panel.

The NOVUS 3000 uses five 

normally open float switches for 

level sensing. When the tank is 

empty all of the floats are open. 

The lowest float is the low alarm 

float. If it is not used the low float 

input should be shorted with a 

jumper. When the tank is empty 

the controller will be in the low 

alarm condition. On rising water, 

when the level is high enough 

to close the low float switch 

then the low alarm will go off.  

As the level rises the off 

 

float will close and then the  

lead float will close. When this 

happens the pump controller 

will call for the lead pump. 

 

Which pump is the lead, will be 

determined by the alternator. If 

the alternator is set for pump 1, 

then pump 1 will be called. If the 

alternator is set for pump 2, then 

it will be called. If the alternator 

is set in the on position, then for 

each pump cycle the lead pump 

will change. If one of the pumps 

has an existing leak failure, then 

the other pump will be called as 

the lead. If any pump has existing 

temperature failure or is disabled, 

then that pump will not be called. 

If the lead pump lowers the water 

level far enough to open both the 

lead and off floats, then the lead 

pump will be turned off and the 

lead pump changed if alternation 

is on. If the water level continues 

to rise and closes the lag pump, 

then the lag pump will be called. 

If the level drops enough to open 

the lag, lead, and off floats, then 

the two pumps will be turned off. 

When both pumps are turned off 

there is a 4 second delay between 

the first and second pump turning 

off.  If the water level continues to 

rise and closes the high alarm float, 

then the high alarm condition will 

be set. This will cause the high 

alarm relay and light to come on. 

This alarm condition will clear 

when the level is low enough to 

open the high float. Any time a 

pump is started an internal timer 

is started which will prevent the 

other pump from starting for a 

period of time which is selected 

by one of the option switches on 

the bottom of the controller. This 

time can be either 6 or 12 seconds.  

The controller has three pairs of 

inputs for setting pump related 

alarms or faults.

 1. 

Check junction box for 

 

moisture. Moisture may cause 

chattering of relays/contactors.

 2. If pump is single phase with 

start capacitor, start relay 

and run capacitor in panel. 

Check that pump White, 

Operation

Start-up

Operation

Содержание Hydromatic NOVUS 3000 Series

Страница 1: ... provide this manual to the owner of the equip ment or to the responsible party who maintains the system NOVUS 3000 STANDARD ELECTRICAL CONTROLS INSTALLATION AND SERVICE MANUAL Item H 03 519 Part 5625 519 1 2012 Pentair Pump Group Inc 11 02 12 ...

Страница 2: ...dicator lights and external relay drivers for the following conditions floats out of order seal fail for pumps 1 and 2 temperature fail for pumps 1 and 2 and pump disabled for pumps 1 and 2 Unpacking Panel Remove panel from carton When un pack ing unit check for con cealed damage Claims for damage must be made at the receiving end through the delivery carrier Dam age cannot be processed from the f...

Страница 3: ...mally open float switches for level sensing When the tank is empty all of the floats are open The lowest float is the low alarm float If it is not used the low float input should be shorted with a jumper When the tank is empty the controller will be in the low alarm condition On rising water when the level is high enough to close the low float switch then the low alarm will go off As the level ris...

Страница 4: ...is run ning Check for flow On three phase power check to see if each pump has prop er ro ta tion Wrong ro ta tion will give low flow 8 Check full load current with amp probe and compare it with the name plate rat ing On three phase pumps check all three phases On single phase pumps check black pump lead 9 Check operation of start relay if supplied on single phase panels per procedure in Item 7ofMa...

Страница 5: ...es the resistance of the sensor In normal operation the seal fail condition is set if the resistance is less than 2000 ohms One of the option switches can be used to change this to set the alarm if the resistance is greater than 2000 ohms If a seal fail alarm is set then that pump is demoted to lag pump and its seal fail lamp and output are activated The seal fail does not disable the pump Each pu...

Страница 6: ...er or telemetry system There are six switches on the back of the controller which select several different options SW1 When this switch is set the fail to start test is enabled SW2 When this switch is set the temperature fail condition is latched up until reset SW3 When this switch is set the seal fail input is inverted open is fault SW4 When this switch is set the aux relay is the common alarm If...

Страница 7: ...inuous sink current 0 4 amps Maximum on resistance 2 ohms WARNING Before handling thesepumpsandcontrols always dis con nect the power first Do not smoke or use sparkable electrical devices or flames in a septic gas eous or possible septic sump 1 Pump does not run in Hand position a Check pump circuit breaker and control fuse for trip ping or blown condition b Check incoming power volt age and cont...

Страница 8: ... miswired to ter mi nal block e Voltage and current unbalance Three phase only Voltage un bal ance on three phase power sources can cause motor current to become un bal anced and exces sive heating will re sult Trip ping of the over load protectors and premature motor failures can be expected if the current unbalance exceeds five percent Percent Maximum Current Current Difference from x 100 Unbala...

Страница 9: ... lead c Set the amp meter scale to at least 2 times the pump motor full load current d Place the H O A switch in the Hand position to start the pump e The meter should read ap prox i mate ly 2 times full load current during starting f After the motor has started within one sec ond the cur rent should drop to a value much less than full load cur rent 5 Motor voltage check Typical Motor Voltage Comp...

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Страница 12: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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