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General  

 

Information 

Attention: 
This manual contains important 

information for the safe use of 

this product.  Read this manual 

completely before using this 

product and refer to it often 

for con tin ued safe product use. 

DO NOT THROW AWAY OR 

LOSE THIS MAN U AL.  Keep 

it in a safe place so that you 

may refer to it often. Reasonable 

care and safe meth ods should be 

practiced. Check local codes and 

requirements before installation.
Unpacking Pump:
Remove pump from carton. 

When un pack ing unit, check for 

con cealed damage. Claims for 

damage must be made at the 

receiving end through the delivery 

carrier. Dam 

age cannot be 

processed from the factory.
WARNING: Before handling 

these pumps and controls, 

always disconnect the power 

first. Do not smoke or use 

 

sparkable electrical devices or 

flames in a septic (gaseous) or 

possible septic sump.

CALIFORNIA PROPOSITION  

65 WARNING:

 

This product 

and related accessories contain 

chemicals known to the State of 

California to cause cancer, birth 

defects or other reproductive harm.

Pumps Not Operating or in  

Storage:
Pumps with carbon ceramic seals 

must have impellers manually 

rotated (6 revolutions) after 

setting non-operational for 

 

3 months or longer and prior to 

electrical start-up.

Pumps with tungsten carbide seals 

must have impellers manually 

rotated (6 revolutions) after 

 

setting non-operational for 3 

 

weeks or longer and prior to  

electrical start-up.
Seal Failure:
An electrode is installed in the 

seal chamber so if any water 

enters the chamber through 

the first seal the electrode will 

be energized and a signal will  

be trans mit ted to the sen sing  

unit at ground surface causing 

a red light to turn on. The 

 

elec trode probe is installed in  

all units, but the sensing unit  

is sup plied at extra cost and  

must be ordered.
In operation the seal failure 

unit in di cates only that there is 

some water in the seal chamber.  

The pump will con 

tin 

ue to 

 

operate, but the seal should be 

checked immedi ate ly after failure  

is indicated.
The sensing unit is recommended 

on all installations as good 

 

insurance against motor failure.
Pump:
The submersible pumps in this 

manual are supplied for 1 and 3 

phase and for 200, 230, 460 or 

575 volts. Power cable is supplied 

with the green wire for ground. Be 

sure green wire is connected to a 

good ground such as water pipe or 

ground stake.
Heat Sensors:
All motors have heat sensor units 

em bed ded in the motor winding  

to detect ex ces sive heat. The  

heat sen sors are set to trip at 

130°C on the H3H. The sensors 

au to matcally reset when motor 

cools  to  safe  tem per a ture.
The sensors are connected in 

series with the motor starter coil 

so that the starter is tripped if heat 

sensor opens. The motor starter is 

equipped with overload heaters so 

all normal over loads are protected 

by the starter.
IMPORTANT: If Hydromatic

®

 

electrical starting equip ment is 

not supplied, the heat sensor  

circuit must be connected in 

series with the starter coil or 

warranty is void.
Sump Level Control:
Sump level is controlled by 

Hydromatic switch controls. 

The float is held in position in  

the sump by a weight attached  

to the power cord above 

 

the float. The cord supports the 

float and is adjusted for height 

from the surface.
Duplex systems use three 

 

controls: one set at turn-off, one 

set at turn-on for one pump, and 

one set for turn-on for two pumps. 

Pumps alternate op er a tion on each 

successive cycle.
Two pumps operate together only 

if sump level rises to the third 

or over ride control. The override 

control also brings on the second 

pump in case of failure of the  

first pump. Extra floats with 

 

ap pro pri ate  controls  can  be  

supplied for alarm functions. 

Triplex systems use four controls: 

one set at turn-off, one set at  

turn-on for one pump, one set 

at turn-on for two pumps, and  

one set at turn-on for three 

pumps. Pumps alternate each 

successive cycle.
Three pumps operate together 

only if sump level rises to the 

fourth control (second override). 

This control also brings on the 

third pump in case of failure  

of either or both of the first  

two pumps.

Содержание HYDROMATIC H3H

Страница 1: ...to the owner of the equip ment or to the responsible party who maintains the system MODELS H3H H4H S4M S4P S4HRC and S4MRC SUBMERSIBLE SOLIDS HANDLING PUMPS INSTALLATION AND SERVICE MANUAL For use with product built with GE motor Item E 03 467 Part 5625 467 1 2013 Pentair Pump Group Inc 11 06 13 ...

Страница 2: ... seal should be checked immedi ate ly after failure is indicated The sensing unit is recommended on all installations as good insurance against motor failure Pump The submersible pumps in this manual are supplied for 1 and 3 phase and for 200 230 460 or 575 volts Power cable is supplied with the green wire for ground Be sure green wire is connected to a good ground such as water pipe or ground sta...

Страница 3: ...lled on each pump A gate or plug valve in each pump discharge line is also recommended This valve should be installed on the discharge side of the check valve so the line pressure can be cut off if necessary to service the check valve Single pump systems are sometimes installed without a check valve where it is desirable to self drain the dis charge line to prevent freezing This can be done only w...

Страница 4: ...th H O Aswitches to Auto position and allow water to rise in sump until one pump starts Allow pump to op er ate until the level drops to turn off point 5 Allow sump level to rise to start other pump Notice run lights on panel Pumps should alternate on each successive cycle of op er a tion 6 Turn both H O A switches to Off position and allow sump to fill to the override control level 7 Turn both sw...

Страница 5: ...e damage to stator and bear ings 8 Check top bearing If clean and does not turn rough bearings can be reused and it is not necessary to com plete ly dismantle pump to change bearings If bearings are damagedwithdirtorheat they must be replaced Remember to reinstall the upper bearing load spring 9 Replace stator housing onto seal chamber and bolt in place BE SURE SEAL FAILURE WIRE IS CONNECTED BEFOR...

Страница 6: ... from taper shaft Remove impeller IMPORTANT The impeller is designed to be self tightening when running so impeller may be difficult to break loose If this is the case use plastic or rubber hammer on im pel ler tip to free Remove impeller 6 Remove lower seal spring and pry out seal with screwdriver 7 To remove seal housing take out socket head bolts and using bolts in back of holes pry plates loos...

Страница 7: ...n 4 Discharge head may be too high Check total head with gauge when pump is operating Total head is dis charge gauge pressure converted to feet plus vertical height from water level in sump to center line of pres sure gauge in discharge line Gaugeshouldbeinstalled on pump side of all valves Multiply gauge pressure in pounds by 2 31 to get head in feet 5 If pump has been in service for some time an...

Страница 8: ...0 1750 RPM R 1 146742031 Stator 15 hp 200 3 60 1750 RPM R 1 146746031 Stator 15 hp 575 3 60 1750 RPM R 1 146720031 Stator 7 5 hp 230 1 60 1750 RPM R 1 14 070690002 Motor Housing 1 15 070740003 Retaining Plate 1 16 060000215 Wire w terminal 1 17 002380031 Hex Hd Bolt 8 18 009200011 Upper Seal SC 1 19 081000005 Lower Seal Ceramic Std S 1 081000025 Lower Seal Carbide Opt C 1 20 009750031 Snap Ring 1 ...

Страница 9: ...0002 Motor Housing 1 14 060000215 Wire w terminal 1 15 070740003 Retaining Plate 1 16 00065031l Lower Bearing 1 17 001500071 O Ring SC 1 18 009200011 Upper Seal SC 1 19 081000005 Lower Seal Ceramic Std S 1 081000025 Lower Seal Carbide Opt C 1 20 009750031 Snap Ring 1 21 080230001 Washer 1 22 070770023 Wear Ring 1 23 005680021 Bolt 1 24 001500291 O Ring SC 1 25 070720002 Seal Housing 1 26 151460002...

Страница 10: ...0 hp 230 460V 3f 1 RTF Stator 10 hp 200V 3f 1 RTF Stator 10 hp 575V 3f 1 RTF Stator 15 hp 200 3 60 1750 RPM 1 RTF Stator 15 hp 230 460 3 60 1750 RPM 1 10 070690002 Motor Housing 1 11 001500071 O Ring SC 1 12 007360061 Spacer Ring 3 5 hp 1150 RPM 1 007360061 Spacer Ring 5 7 1 2 hp 1750 RPM 1 None Spacer Ring 7 5 hp 1f 10 15 hp 1750 RPM 1 13 060000211 Wire w Terminal 1 14 08565A027 Lower Bearing 1 1...

Страница 11: ...or 15 hp 575 3 60 1750 RPM 1 146720031 Stator 7 5 hp 230 1 60 1750 RPM 1 14 070690002 Motor Housing 1 15 070740003 Retaining Plate 1 16 060000215 Wire w terminal 1 17 001500471 O Ring SC 1 18 009200011 Upper Seal SC 1 19 081000005 Lower Seal Ceramic Std S 1 081000025 Lower Seal Carbide Opt C 1 20 009750031 Snap Ring 1 21 080230001 Washer 1 22 070770023 Wear Ring 1 23 005680021 Bolt 1 24 001500291 ...

Страница 12: ... Hd Cap Screw 4 15 010060011 Wire Connector 230 460V 9 010060011 Wire Connector 200 575V 3 16 002820011 Wire Connector 3 17 060000211 Wire w Terminal 1 18 081000005 Seal Lower Ceramic Std S 1 081000025 Seal Lower Carbide Opt C 1 19 009200011 Seal Upper SC 1 20 009750031 Snap Ring 1 21 080230011 Washer 1 22 029210041 Screw Flat Head Machine 1 23 083460011 Key 1 24 082130002 Impeller 6 Dia 1 0821300...

Страница 13: ... 1150 RPM 1 RTF Stator 5 hp 575 3 60 1150 RPM 1 RTF Stator 5 hp 230 1 60 1750 RPM 1 RTF Stator 7 5 hp 200 3 60 1750 RPM 1 RTF Stator 7 5 hp 230 460 3 60 1750 RPM 1 RTF Stator 7 5 hp 575 3 60 1750 RPM 1 RTF Stator 10 hp 230 400 1750 RPM 1 RTF Stator 15 hp 200 3 60 1750 RPM 1 RTF Stator 15 hp 230 460 3 60 1750 RPM 1 23 005680021 Bolt 1 24 001500291 O Ring SC 1 25 070720002 Seal Housing 1 26 07081000...

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Страница 16: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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