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HAFFMANS RPU 352, RPU 353, RPC 80 RPC 50

RPU 352, RPU 353, RPC 80, RPC 50

Page 5 of 112

Table of contents

Technical specifications

Safety

2.1

Symbols

2.2

Precautions and safety instructions

Installation

3.1

Unpacking

Operation

4.1

Controls

4.2

I/O switch

4.3

Indicator

4.4

Display illumination

4.5

Switch functions and icons

4.6

Auto power on

4.7

Auto power off

4.8

Low battery condition

Starting

5.1

Preparing the instrument

5.2

Pressure zero setting Only for PRU-353

5.3

Thermometer

5.4

Starting the recording

Recording

6.1

Stopping the recording

6.2

Screen temperature

Results

7.1

Results displays

7.2

Main menu

7.3

Calculated results

7.4

Erasing a file

Calculated Results

8.1

Total PU achieved

8.2

Unique ID number

8.3

Total recording time

8.4

Maximum temperature

8.5

Time near maximum temperature

8.6

Temperature at pasteuriser exit

8.7

PU cut-off temperature

8.8

Time adding PU’s

8.9

Maximum pressure Only for PRU-353

Содержание HAFFMANS RPU-352

Страница 1: ...WWW HAFFMANS NL HAFFMANS WWW HAFFMANS NL HAFFMANS INSTRUCTION MANUAL REDPOST PU MONITOR TYPE RPU 352 353...

Страница 2: ......

Страница 3: ...translation errors in this edition of the manual The specifications and design of this product are subject of change without notice All rights reserved No part of this publication may be reproduced or...

Страница 4: ......

Страница 5: ...ondition 17 5 Starting 19 5 1 Preparing the instrument 19 5 2 Pressure zero setting Only for PRU 353 21 5 3 Thermometer 21 5 4 Starting the recording 21 6 Recording 23 6 1 Stopping the recording 23 6...

Страница 6: ...Configuration 37 13 1 Output to other equipment 37 13 2 Language 37 13 3 Display contrast 37 13 4 Clock 38 13 5 Display units 38 13 6 Active channels 39 13 7 PU cut off temperature 39 13 8 PU calculat...

Страница 7: ...emplate setting 63 23 Configuration MENU section 65 23 1 General format set up 65 23 1 1 Select language 65 23 1 2 Select decimal point 65 23 1 3 Set graph formats 65 23 1 4 P U user 65 23 2 P U calcu...

Страница 8: ...28 Technical specifications 89 29 Unpacking 91 30 Operating 93 30 1 Battery Charging 93 30 2 Connection to PC 93 31 Safety 95 Appendix I Background information 97 Appendix II Diagrams 99 Appendix III...

Страница 9: ...second intervals a total of 14 6 hours recording can be stored Recording inputs Temperature Only for PRU 353 Pressure Number of input channels 2 1 Nominal range 5 to 105 C 0 5 to 18 0 bar gauge Resolu...

Страница 10: ...thin one week of the first Dimensions Length x Width x Height In frame 380 x 175 x 230 mm Weight 9 25 kg Including frame Dimensions and weight are inclusive of carrying frame can holder and can pressu...

Страница 11: ...nt to reduce risk of injury Before using the equipment read and understand the operating instructions in this manual This equipment is intended to monitor the pasteurisation process in tunnel pasteuri...

Страница 12: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 12 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 13: ...and cans 1 Can bottle holder PRU 353 1 Quick change facility 1 Quick change facility 1 Spray water temperature probe 1 Spray water temperature probe 1 Test plug 60 C 1 Test plug 60 C 1 Dummy temperatu...

Страница 14: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 14 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 15: ...off switch Switch the instrument on by activating this switch Switch the instrument off by activating and holding this switch for at least ten seconds The display shows you what is happening Remove th...

Страница 16: ...then it has no function at that time 4 6 AUTO POWER ON The instrument will automatically switch on when it is connected to a Redpost printer charger or a Redpost battery charger This allows the batter...

Страница 17: ...ery drain by about four times At an even lower level of charge below 5 the whole instrument will turn off Any recorded files will be saved If you switch the instrument on again in this state it will s...

Страница 18: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 18 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 19: ...nnel 1 socket Channel 1 is to the right of the display When calculating the results channel 1 is given most importance and is assumed to show the product temperature Select the spray probe or second c...

Страница 20: ...by placing a sufficient amount of distance tubes Bottle length 80 base ring n x 40 distance ring n x 5 distance ring 2 Tighten nut 3 3 Place bottleor can on the base 4 4 Lower the plate with pressure...

Страница 21: ...the pressure fitting to the port and then pierce the container to let the pressure reach the sensor The pressure port channel 3 is on the back edge of the instrument to the left of the display 5 3 THE...

Страница 22: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 22 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 23: ...the previous file Use the top right switch to access the main menu and then select Record Again See Results section 6 2 SCREEN TEMPERATURE The display screen will switch off if the instrument is too h...

Страница 24: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 24 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 25: ...more details below You should print out important files or copy them to a PC before you erase them Record again without erasing the previous file s Up to four files can be saved in the instrument at a...

Страница 26: ...h the recorded pressure was within 0 2 bar of the maximum channel 3 The reason for stopping recording All these results are calculated wherever possible If the file contains any off scale records outs...

Страница 27: ...ces for each recording It is therefore unique to the file 8 3 TOTAL RECORDING TIME The total elapsed time from the moment you start recording by activating the switch until recording stops Recording m...

Страница 28: ...he key plug More details of the cut off and the PU calculation are given in the Key Plug section Your packaging specification may call for a particular PU cut off temperature to ensure that pasteurisi...

Страница 29: ...nuously slowly at first and then faster for as long as the switch is held When the cursor reaches the last record in the file the switch outline becomes dim and it no longer has any effect Moving the...

Страница 30: ...s on the graph A record that is below the scale leaves a gap in the graph If the whole graph is wider than will fit on a single screen then the cursor causes the graph to scroll from side to side so t...

Страница 31: ...move continuously slowly at first and then faster for as long as the switch is held When the line reaches the last record in the file the switch outline becomes dim and it no longer has any effect Mo...

Страница 32: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 32 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 33: ...battery is being charged by an arrow head that moves up the battery image The speed of movement shows the charge rate The dotted line shows the minimum level of charge needed to start recording 11 2BA...

Страница 34: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 34 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 35: ...are used to move the highlight over the item in the list that you wish to select The highlight moves down by one item as soon as you operate the right hand switch If you hold the switch for a short t...

Страница 36: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 36 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 37: ...T TO OTHER EQUIPMENT The settings you make with the key plug will decide how the results are shown on the display of the RPU 352 OR PRU 353 When used with other equipment the final output device dicta...

Страница 38: ...can start the date entry process again as described in the next paragraph When you have moved past the last item the screen changes and you have the chance to make more changes by activating the swit...

Страница 39: ...When the first channel is correct use the top right switch to move to the next You can leave a channel as it is by moving straight to the next one When you have moved past the third channel position...

Страница 40: ...aracter position and so on You can leave a character blank by moving straight to the next position If you make a mistake you cannot move the cursor backwards but you can start the whole entry process...

Страница 41: ...the RPC 80 will take priority over the settings in the RPU 352 PRU 353 when results are calculated for printing File start time will be calculated using the clock in the RPC 80 as a reference When fi...

Страница 42: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 42 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 43: ...s using the contact treatment grease supplied This protects the sockets from corrosion and greatly extends their service life A lubrication reminder is shown on the display at the correct times If you...

Страница 44: ...ith the new part If you unplug the exchange unit and then reconnect it the instrument will assume you have fitted a new battery Never unplug the exchange unit unless you intend to replace it with a ne...

Страница 45: ...of the RPU 352 PRU 353almost an hour different from the start time in the results printed by my PC 14 Why is the exit temperature sometimes not included in the results 15 Why doesn t the date and tim...

Страница 46: ...harge that remains in the battery This allows the percentage charge to be displayed either as a number or as the black fill level on the battery information diagram Whenever the charger is connected t...

Страница 47: ...gging anything into either socket or starting any communications activity that causes a message to be displayed The backlight will switch off again after one minute unless another action keeps it on I...

Страница 48: ...ncluding PU cut off temperature may apply to the displayed and printed results The same applies when connecting the PU monitor to a PC The settings you make in the program running on the PC will take...

Страница 49: ...sumed to read the temperature of the product The light sensor can be seen on the left of the instrument s front panel between the two left hand control switches don t cover this area with tape or adhe...

Страница 50: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 50 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 51: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 INSTRUCTION MANUAL RPC 80 PRINTER CHARGER Essential reading...

Страница 52: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2...

Страница 53: ...RPC 80 RPC 50 Page 53 of 112 17 TECHNICAL SPECIFICATIONS Voltage 82 275V 50 60Hz Dimensions LxWxH 310x240x150 mm Weight 4 5 kg Charging time 6 hours for full charge 300 serie Display LCD back illumina...

Страница 54: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 54 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 55: ...to a computer The instrument has a menu driven operation programme which enables adaptation of the instrument to any pasteurisation process Adjustable are among others P U calculation formula base val...

Страница 56: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 56 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 57: ...ed please contact Haffmans BV or the representative agent designated by Haffmans BV immediately appendix IV Always include the serial number order number or invoice number given by Haffmans BV of the...

Страница 58: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 58 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 59: ...353 RPC 80 RPC 50 2 RPU 352 RPU 353 RPC 80 RPC 50 Page 59 of 112 20 CONTROL PANEL Warning Before using the RPC 80 first carefully read this chapter Fig 20 1 Control panel Haffmans REDPOST RPC 80 2 Lin...

Страница 60: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 60 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 61: ...on line lamp is lit steadily Always check that there is enough paper in the Canon printer before starting to use the RPC 80 21 2 CONNECTING THE MONITOR The RPC 80 will now be showing TRYING TO COMMUNI...

Страница 62: ...ors 21 4 AFTER PRINTING After the printing is finished the print run can be started again 21 4 1 200 SERIES P U MONITORS After all the files have been printed the display changes to ERASE ALL FILES Pr...

Страница 63: ...DATE AND TIME by pressing the MORE or MORE buttons FINE ADJUST is for corrections to the clock time of up to a minute Hold the or button to freeze the clock and start it running at an exact time signa...

Страница 64: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 64 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 65: ...o number display formats using the dot 99 9 or the comma 99 9 to separate the integer part from the fractional part of the number 23 1 3 SET GRAPH FORMATS Leads you into the settings for all the graph...

Страница 66: ...ls 1 and 2 are temperature channels channel 3 is the pressure channel For instance channel 1 PRODUCT an d channel 2 SPRAY These names appear on the printed results ATTENTION After you have set up the...

Страница 67: ...PLATES NOT REQUIRED turns off the templates altogether 2 OPEN TEMPLATE ACCESS In order to select a template first some templates must be recorded When choosing OPEN TEMPLATE ACCESS from the template m...

Страница 68: ...e channel 1 to the product temperature Channel 1 in a template controls the way that the template trace and the recorded run are synchronised The template and the P U monitor recordings are synchronis...

Страница 69: ...eral different sites The External Link serial connectors of the two RPC 80 units are linked by a short cable and a null modem 1 Connect the two units with a suitable cable 2 Select EXPORT TEMPLATES on...

Страница 70: ...ET UP Display contrast SET DISPLAY CONTRAST to adjust the RPC 80 display to give the desired contrast between the dots that form the characters and the background Use the LESS and MORE buttons as requ...

Страница 71: ...asked if the list is required Playback units are despatched with this setting ALWAYS PRINT FULL LIST The list is always printed without any intervention by the operator ALWAYS ASK At the end of every...

Страница 72: ...al Ready DTR Out fixed On 9 volts Hard Handshake In the Hard Handshake system the handshaking is managed by two extra signal connections The signals are described below from the point of view of the R...

Страница 73: ...cimal 17 The XOff character is fixed as ASCII DC3 Hex 13 Decimal 19 Serial input buffer The serial data received by the RPC 80 first enters a buffer In both handshaking systems the Not Ready signal or...

Страница 74: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 74 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 75: ...ned results see chapter 2 6 for explanation of the recorded data Additionally a full list of off records can be printed This option must first be activated in the menu section configuration see chapte...

Страница 76: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 76 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 77: ...rned for repair or replacement if faults occur 25 1 SYSTEM ERROR 02 04 Input overflow from External link The link is ignoring the handshake control and is sending data when the input buffer is full or...

Страница 78: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 78 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 79: ...lates B2 The memory back up battery in the RPC 80 is over five years old The voltage output may soon fall too low to guarantee memory and clock operation Full fitting instructions are included with th...

Страница 80: ...nected Never unplug the lead until the template exchange is completed Check that you are using the correct type of null modern and cable It is impossible to recover from this type of error and you wil...

Страница 81: ...ry of the PRC 80 M1 The memory in the clock calendar chip has become corrupted and the settings stored in it have been lost The memory has been tested and found to be operating correctly The most like...

Страница 82: ...e templates will have been turned off and templates cannot be used If this fault occurs it will be necessary to replace the template memory Return the instrument for repair The RPC 80 will continue to...

Страница 83: ...CHANGE is shown when trying to use the Template Exchange to export templates before you have recorded any T3 Templates use disabled because channel 1 of the P U monitors is not active Channel 1 is ass...

Страница 84: ...received from the P U monitor T7 Saving this template failed when the memory became full Save the template in the place of a template that is no longer required There may still be room in the memory f...

Страница 85: ...the backup battery see fig 10 27 and replace all parts in reverse order Fig 27 1 Fig 27 1 After setting the RPC 80 ID you will see FINISHED RPC 80 SET UP Normally you will press the YES button and re...

Страница 86: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 86 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 87: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 INSTRUCTION MANUAL RPC 50 CHARGER INTERFACE Essential reading...

Страница 88: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2...

Страница 89: ...53 RPC 80 RPC 50 Page 89 of 112 28 TECHNICAL SPECIFICATIONS Voltage 100 240V 47 63Hz Dimensions LxWxH 190x130x105 mm Weight 530g Charging time 4 hours for full charge Display No display Outputs Power...

Страница 90: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 90 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 91: ...omplete or damaged please contact Haffmans B V or the representative agent designated by Haffmans B V immediately appendix IV Always include the serial number order number or invoice number given by H...

Страница 92: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 92 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 93: ...nal to 240 VAC nominal and frequency from 47 to 63 Hz 30 2 CONNECTION TO PC The RPC 50 can also be used to connect the PU monitor type PRU 352 RPU 353 to a PC The data lead that is included with the s...

Страница 94: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 94 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 95: ...Monitor and to connect the PRU 352 RPU 353 to a personal computer It should not be used for any other purpose The equipment is for use indoors in a reasonably clean and dry environment It is not wate...

Страница 96: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 96 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 97: ...other beverages Where there is any possibility of spore forming bacterial contamination being present for example in tomato juice very much higher temperatures are required for pasteurisation In these...

Страница 98: ...container and exactly on the central axis Choosing the cold spot gives the minimum result for PU achieved in fact every contaminant cell may have been warmer than the cold spot at some time during th...

Страница 99: ...INSERT KEY PLUG RECORDING NORMAL OPERATION CONFIGURATION Language Display contrast Clock Display Units Active channels PU calculation Recording Interval Equipment number Mains frequency M A I N M E N...

Страница 100: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 100 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 101: ...you can t solve a problem or would like to order spare parts contact Haffmans BV or their designated representative agent Always include the serial number order number or invoice number given by Haff...

Страница 102: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 102 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 103: ...modified other than in as specified in the directions for use or which have been exposed to abnormal working conditions or abnormal handling The unlikely event that a defects occurs within the period...

Страница 104: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 104 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 105: ...NS B V Marinus Dammeweg 30 5928 PW Venlo Holland declare entirely under our own responsibility that the product PU MONITOR TYPE RPU 352 353 upon this statement has reference to is in conformity with t...

Страница 106: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 106 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 107: ...HAFFMANS B V Marinus Dammeweg 30 5928 PW Venlo Holland declare entirely under our own responsibility that the product CHARGER INTERFACE TYPE RPC 50 upon this statement has reference to is in conformit...

Страница 108: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 108 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 109: ...We HAFFMANS B V Marinus Dammeweg 30 5928 PW Venlo Holland declare entirely under our own responsibility that the product PRINTER CHARGER TYPE RPC 80 upon this statement has reference to is in conform...

Страница 110: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 110 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Страница 111: ...7 026 7 353 O ring 5x2 100 048 8 353 needle t b v ISD 03 006 369 9 352 quick change facility 003 545 10 Spray water temperature probe 004 160 11 Test plug 60 C 002 218 12 Dummy temperature probe 002 8...

Страница 112: ...039 28 353 Temperature probe Lg 350 mm 107 027 29 352 Plate with bottle holder 45 55 mm 001 650 30 352Plate with bottle holder 55 68 mm 002 214 31 352 Plate with bottle holder 68 80 mm 002 215 32 352...

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