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Fairbanks Nijhuis™

11/12/12

Intelliboost™ Water Booster System

Basic Operation Manual

12

NOTICE:  Please see to “Starting” before proceeding any further. Operation of open systems with the liquid 

level below the top of the pump: 

NOTICE: The suction pipe requires a check valve or isolation valve. 

  1.  Close to discharge isolation valve. 

  2.  Remove the vented priming plug. 

  3.  Pour liquid through the priming port until the suction pipe and the pump are completely filled with liquid. 

  4.  Replace the vented priming plug and tighten it securely. 

  5.  Repeat steps 1 - 4 until the pump is primed.

NOTICE: Please see “Starting” before proceeding any further. 

CHECKING DIRECTION OF ROTATION

NOTICE: Do not disconnect the motor from the shaft to check the direction of rotation. If you remove the coupling, 

then you must adjust the shaft position when you reinstall it. This must be done before starting the pump. 

Arrows on the pump head show the correct direction of rotation. When seen from the motor fan, the pump should 

rotate counterclockwise 

. For pump motors without a fan, remove one of the coupling guards and look at the 

coupling to determine the direction of rotation. Turn off the pump and replace coupling guard. 

NOTICE: Do not check the directions of rotation until the pump has been filled with liquid. See “Priming” above. 

  1.  Switch power off. 

  2.  Remove the coupling guard and rotate the pump shaft to be certain it can turn freely. Replace the coupling

   guard. 

  3.  Verify that the electrical connections are in accordance with the wiring diagram on the motor. 

  4.  If the fan is visible, turn on and off to verify rotation. 

  5.  To reverse the direction of rotation, first switch OFF the power supply. 

  6.  On three phase motors, switch 2 of the 3 power leads on the load side of the starter. On single phase motors,

 

  see the connection diagram on the motor nameplate. Change the wiring as indicated. 

WARNING! Risk of electric shock.

Can shock, burn or kill. Ground the pump motor correctly before connecting to power supply per article  

250-80 of National Electric Code (NEC) in the U.S., or the Canadian Electrical Code (CEC), as applicable. 

  7.  Switch the power supply and recheck the direction of motor rotation. 

STARTING

  1.  If a suction line isolation valve has been installed, check to be sure that it is completely opened. 

  2.  For initial starting, the isolation valve in the discharge pipe should be almost closed. 

  3.  Start the pump. 

  4.  When the piping system has been filled with liquid, slowly open the discharge isolation until it is completely open.

 

  Opening the valve too fast may result in water hammer in the discharge pipe. If the pump or system starts to 

 

  rattle, the pump is cavitating; to avoid damage to the pump, reduce the flow through the discharge isolation  

 

  valve until the rattling stops. If this does not give adequate flow for your installation, call your installer or  

 

  system designer. 

  5.  Record the voltage and amperage of the motor. Adjust the motor overloads if required

  6.  If pressure gauges have been installed, check and record operating pressures.

  7.  Check all controls for proper operation. 

Содержание FAIRBANKS NIJHUIS INTELLIBOOST 7710 Series

Страница 1: ...sure you provide this manual to the owner of the equip ment or to the responsible party who maintains the system 7710 SERIES INTELLIBOOST WATER BOOSTER SYSTEM BASIC OPERATION MANUAL Part FM 03 554 201...

Страница 2: ...of communication will stop drive after Timeout Each drive shares the same parameter set except where drive name is required Drive1 2 Drive2 3 Drive3 4 Drive4 5 A Master Local Control Panel LCP is used...

Страница 3: ...Audio Visual indication set to Relay 1 May be enabled or disabled by touching Horn Lt R1 Home screen is the default screen Period of inactivity will display a screensaver if enabled by user No entrie...

Страница 4: ...turned on Other pumps that follow are Lag pumps Lead pump will turn on when minimum PSI is not met and Lead pump Time Delay is timed out Staging on of the pumps once Lead pump is established is based...

Страница 5: ...ne if flow is established Fault will stop all drives Password Setup Disabled Enable When password Enabled enter up to 4 numbers and record new password pin When enabled Password screen will display if...

Страница 6: ...Control Panel at VFD Drive screens monitor basic Drive Parameters Speed in Hz and VFD On Off VFD must be in Auto Mode for this screen operation In case of transducer failure Manual Control will be swi...

Страница 7: ...charge Alarms and Faults Alarms are set values to warn of conditions that may be harmful or undesirable for system Alarms Reset when system returns to desired operational values Alarm is recorded in N...

Страница 8: ...led for continued operation EQUIPMENT MAINTENANCE ALARM BASED ON HOURS OF OPERATION AND STARTS Alarm set to be indicated on Home screen Disable Alarms enter 1 at default Maintenance indicator will als...

Страница 9: ...larms is a set value not to be exceeded If exceeded within a set time period a Fault will occur and system will stop operating Fault restart requires Operator assistance Fault must be cleared or disab...

Страница 10: ...40 VAC 50 60 Hz Operator Controls Power Off On Switch Operator Touch Screen 5 7 Color Touch Panel Audible Visual Alarm Control Connections RS485 communication port to VFDs Discharge Pressure Transduce...

Страница 11: ...working on the pump Make sure that the power is locked out and that the pump cannot be accidentally started NOTICE Under no circumstances should the pump be operated without flow through the pump Nev...

Страница 12: ...ing guard 3 Verify that the electrical connections are in accordance with the wiring diagram on the motor 4 If the fan is visible turn on and off to verify rotation 5 To reverse the direction of rotat...

Страница 13: ...regreasing provisions Service Conditions NEMA Frame Size 140 180 210 360 400 510 1800 RPM and less Over 1800 RPM 1800 RPM and less Over 1800 RPM 1800 RPM and less Over 1800 RPM Standard 3 years 6 mon...

Страница 14: ...Low voltage at peak times 4 Motor starter has not tripped out but the motor does not run A Power failure B Fuses blown C Main contacts in motor starter are not making contact or the coil faulty D Con...

Страница 15: ...ause excess heat build up short circuits erratic drive operation and even component damage c This should be done after the installation of the drives is complete and before power is applied to the dri...

Страница 16: ...reapplied the fans should start and run for a few seconds d Listen for unusual noises from the fans when they are running e The VLT drives use a heat sink temperature sensor to help indicate if there...

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