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ENGLISH

and has the required load-bearing capacity.
If necessary, the pump housing can be ventilated by unscrew-

ing the "Luft" sealing screw. A flushing pipe, available as an ac

-

cessory, can be installed to minimise deposits and the forma-

tion of floating layers in the chamber. 

If the pump is malfunctioning, part of the contents of the oil 
reservoir could escape into the pumping medium.

Not Ex-pumps. 

If a hose is used as a pressure line, care must 

be taken to ensure that for every pumping operation the hose 
is completely empty before the pump is submersed. Any resid-
ual liquid would obstruct the ventilation of the pump housing 
and therefore also hinder the pumping operation.
This situation can also occur if the pump runs dry, pumps down 
to a lower lever than that shown in the installation drawing, or 
runs in "snore" mode during the daily test run.
In these cases, the pump housing must be ventilated by un-
screwing the "Luft" sealing screw.

SERVICING

Maintenance and inspection of this product must be carried 
out in accordance with EN 12056-4 and EN 60074-19.
To ensure continued reliability of service, we recommend that 
you take out a service contract. 

WARNING! 

Before carrying out any works: disconnect the pump and the 
controls from the mains and take steps to ensure that it cannot 
be emergized again.

WARNING! 

Check the mains cable for signs of mechanical and chemical 
damage. Damaged or kinked cables must be replaced.

NOTICE!

 When using a chain to lift the pump, please observe 

the relevant national regulations regarding accident preventi-
on. Lifting gear must be checked regularly by an expert in ac-
cordance with the legal regulations.

NOTICE!

  Motors  in  the  Ex-range  conform  to  the  "flameproof 

enclosures" ignition protection category. Maintenance works 
that affect the explosion protection may only be carried out by 
authorised specialists or by the manufacturer. When carrying 

out repairs, all areas next to flameproof gaps must be checked 

for damages and, if necessary, replaced by genuine parts.

Oil check

The drain plug is labelled "Öl". In order to check the mechanical 
seal, the oil, including any residue, must be drained from the oil 
reservoir and collected in a clean measuring container. 

   

If the oil is contaminated with water (milky), an oil change 

must be carried out. Check again after a further 300 operat-
ing hours, but at the very latest after 6 months! 

   

However, if the oil is contaminated with both water and 

pollutants, then not only the oil must be replaced, but the 
mechanical seal as well. 

For monitoring the oil reservoir, it is also possible to retrofit the 

electrode of our "DKG" or "DKG-Ex" seal leak control device in 
place of the "DKG" sealing screw. 

Changing the oil

To  ensure  operational  liability,  the  first  oil  change  should  be 

carried out after 300 operating hours, with further oil changes 
carried out after every 1000 operating hours.
If the number of operating hours is very low, an oil change 
should still be carried out at least once a year.
If wastewater with strongly abrasive constituents is being 
pumped, the oil changes should be carried out at correspond-
ingly shorter intervals.
Use HLP hydraulic mineral oil, viscosity class 22 to 46, e.g. Mo-
bil DTE 22, DTE 24, DTE 25, to replace the oil in the oil reservoir.
The quantity of oil required is 1000 cm³, except for A1 and B1 

pumps, which must be filled with 800 cm³.
The oil reservoir may only be filled with the specified quantity 
of oil. Overfilling will result in the pump being rendered inoper

-

able.

Cleaning

To clean the impeller and the spiral housing, simply remove the 
4 hexagonal screws and lift the motor unit off the spiral hous-
ing

CAUTION!

Worn impellers can have sharp edges.

NOTICE! 

If the wrong screws are unscrewed, the oil will run out 

of the oil reservoir.

Tightening torque M

A

 for A2 screw materials 

for M 6    M

A

  = 8 Nm

for M 8    M

A

  = 20 Nm 

for M 10  M

A

  = 40 Nm

for M 12  M

A

  = 70 Nm

Checking the pump unit 

The housing screws for the pump, and the connecting and fix

-

ing screws of the installation must be checked to ensure they 

are fixed securely. They should be tightened if necessary.

If the pump performance decreases, or if increasingly loud 
noises can be heard during operation, the gap dimension be-
tween the impeller face and the wear plate must be checked 
for wear by an expert and replaced if necessary. Nominal di-
mension: 0.5 - 0.8 mm.

5

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Страница 1: ...4 B1 15 4 B3 25 4 B4 35 4 B4 25 4 C1 35 4 C1 10 2 A1 EX 15 2 A1 EX 25 2 A2 EX 35 2 A2 EX 25 2 B1 EX 35 2 B2 EX 10 4 B1 EX 15 4 B3 EX 25 4 B4 EX 35 4 B4 EX 25 4 C1 EX 35 4 C1 EX UC 25 4 C1 UC 35 2 B2 U...

Страница 2: ...el All personnel involved with the operation servicing inspection and installation of the equipment must be suitably qualified for this work and must have studied the instruction manual in depth to en...

Страница 3: ...lso be used Modes of operation with the pumped medium at a temperature of 40 C Motor submersed continuous operation S1 Motor emerged short duration operation S2 see Technical Data Motor emerged interm...

Страница 4: ...installed for facilities with protec tive earth conductors in TN TT networks in areas subject to explosion hazards In Germany for example the design must be in accordance with VDE 0100 Part 540 Assoc...

Страница 5: ...ck the mechanical seal the oil including any residue must be drained from the oil reservoir and collected in a clean measuring container If the oil is contaminated with water milky an oil change must...

Страница 6: ...parts of the impeller mounting 6 Grease the shaft cover on the inside NOTICE Do not use grease containing graphite such as Molykote 7 Fix all the parts of the impeller mounting in place and tight en...

Страница 7: ...T4 Gb Ex db IIB T4 Gb Ex db IIB T4 Gb P1 P2 kW 1 3 1 1 1 8 1 5 2 6 2 1 3 7 3 2 2 6 2 2 3 7 3 2 U V 3 PE x 400 3 PE x 400 3 PE x 400 3 PE x 400 3 PE x 400 3 PE x 400 f Hz 50 50 50 50 50 50 I A 2 7 3 2...

Страница 8: ...5 2 7 2 0 4 0 3 4 U V 3 PE x 460 3 PE x 460 3 PE x 460 3 PE x 460 3 PE x 460 f Hz 60 60 60 60 60 I A 4 1 6 1 2 7 4 0 6 6 cos phi 0 83 0 87 0 65 0 85 0 76 n min 1 3400 3400 1700 1700 1700 Leistungen Pe...

Страница 9: ...ing housing A1 JP47068 B1 JP47069 A2 B2 JP47070 B3 B4 C1 JP47071 Wellenabdeckung Shaft cover JP47043 Laufradbefestigung Impeller fixation JP47059 Laufrad Impeller 10 2 A1 JP47047 15 2 A1 JP47048 25 2...

Страница 10: ...r Hebewirkung Bestanden der mechanischen Festigkeit Bestanden GEF HRLICHE SUBSTANZEN NPD 0197 JUNG PUMPEN GmbH Industriestr 4 6 33803 Steinhagen Germany 13 411 13 1612 EN 12050 1 2001 Lifting plant fo...

Страница 11: ...szem ly m szaki dokument ci IT Persona abilitata per la documentazione tecnica NL Bevoegd persoon voor technische documentatie PL Pe nomocnik ds dokumentacji technicznej RO Persoan autorizat pentru do...

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Страница 22: ...Pump Technical Services Limited Pump House Unit 12 Bilton Road Industrial Estate Erith Kent DA8 2AN Tel 01322 357 080 Fax 01322 341 341 Email sales pts jung co uk...

Страница 23: ...EX 75 2 B5 EX 100 2 B5 EX 55 4 B6 75 4 B6 100 4 C2 55 4 B6 EX 75 4 B6 EX 100 4 C2 EX 55 4 C2 75 4 C2 100 4 C5 55 4 C2 EX 75 4 C2 EX 100 4 C5 EX 55 4 C5 75 4 C5 55 4 C5 EX 75 4 C5 EX 76 4 C5 76 4 C5 E...

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Страница 25: ...g of personnel All personnel involved with the operation servicing inspection and installation of the equipment must be suitably qualified for this work and must have studied the instruction manual in...

Страница 26: ...cal Data The submersible pump is frost resistant down to 20 C when stored in dry conditions When installed however it must not be allowed to freeze in the water Transport The pump must never be lifted...

Страница 27: ...ected to the chamber from the outside In this case an electrically conductive connection must be made be tween the conductive parts and the housing of the pump s For corrosion protection reasons the c...

Страница 28: ...tional liability the first oil change should be carried out after 300 operating hours with further oil changes carried out after every 1000 operating hours If the number of operating hours is very low...

Страница 29: ...using the cable entry point is opposite the discharge branch 10 Set the gap dimension to 0 5 0 8 mm and then tighten the impeller screw to 160 Nm WHAT TO DO IN THE EVENT OF ANY PROBLEMS Pump does not...

Страница 30: ...g set JP47137 Rotorwelle Rotor shaft JP47148 Lagerdeckel Bearing cover JP47155 lschraube Oil screw JP46046 Lagerkammer Bearing housing JP47162 Wellenabdeckung Shaft cover JP47181 Trennflansch Partitio...

Страница 31: ...Gleitringdichtung Mechanical seal JP46587 Gleitringdichtung Mechanical seal JP47140 Laufradbefestigung Impeller fixation B5 C5 55 4 C2 JP47182 B6 75 4 100 4 C2 JP47183 Laufrad Impeller 55 4 B6 JP4715...

Страница 32: ...tanden der Hebewirkung Bestanden der mechanischen Festigkeit Bestanden GEF HRLICHE SUBSTANZEN NPD 0197 JUNG PUMPEN GmbH Industriestr 4 6 33803 Steinhagen Germany 13 412 13 1612 EN 12050 1 2001 Lifting...

Страница 33: ...entatie PL Pe nomocnik ds dokumentacji technicznej RO Persoan autorizat pentru documentatiei tehnice SK Opr vnen osoba pre technick dokument ciu SV Auktoriserad person f r teknisk dokumentation JUNG P...

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Страница 43: ...RISTIQUES TECHNIQUES DATI TECNICI DANE TECHNICZNE TECHNICK DAJE TECHNICK DAJE M SZAKI ADATOK DATE TEHNICE 55 2 B2 55 4 B6 55 4 C2 55 4 C5 kg 88 111 125 119 PN 6 10 DN 80 DN 100 DN 150 DN 100 mm 70 70...

Страница 44: ...ciclo 10 min Przyk adowo 40 4 min pracy i 6 min przerwy Czas cyklu 10 min P klad 40 4 min provoz a 6 min p est vka trv n pracovn ho cyklu 10 min Pr klad 40 4 min prev dzka a 6 min prest vka doba trvan...

Страница 45: ...2 41 17 75 4 C2 270 257 245 233 216 199 185 168 146 86 26 75 4 C5 212 204 195 187 178 169 160 148 138 99 61 22 76 4 C5 62 27 100 2 B5 190 188 184 182 177 174 169 164 159 144 129 113 97 79 63 47 32 18...

Страница 46: ...Pump Technical Services Limited Pump House Unit 12 Bilton Road Industrial Estate Erith Kent DA8 2AN Tel 01322 357 080 Fax 01322 341 341 Email sales pts jung co uk...

Страница 47: ...6 150 4 C3 EX 200 2 B6 EX 300 2 B6 EX 150 4 C6 230 4 C3 300 4 C4 150 4 C6 EX 230 4 C3 EX 300 4 C4 EX 151 4 C3 230 4 C6 300 4 C6 151 4 C3 EX 230 4 C6 EX 300 4 C6 EX 151 4 C6 230 4 C7 300 4 C7 151 4 C6...

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Страница 49: ...g of personnel All personnel involved with the operation servicing inspection and installation of the equipment must be suitably qualified for this work and must have studied the instruction manual in...

Страница 50: ...e of 40 C Motor submersed continuous operation S1 Motor emerged short duration operation S2 see Technical Data Motor emerged intermittent operation S3 see Technical Data The submersible pump is frost...

Страница 51: ...JUNG PUMPEN concrete or plastic chambers in explosion zones 1 and 2 statement made by T V Nord Technical Inspec tion Agency in March 2008 Exception if conductive parts such as cable protection sleeve...

Страница 52: ...months However if the oil is contaminated with both water and pol lutants then not only the oil must be replaced but the me chanical seal as well For monitoring the oil reservoir it is also possible t...

Страница 53: ...he compression piece into the impeller and assemble all parts of the impeller mounting 9 Slide the new impeller over the preassembled impeller mounting onto the shaft and tighten the impeller screw un...

Страница 54: ...7112 300 4 JP47113 Lagerdeckel Bearing cover JP47100 Lagersatz Bearing set 150 231 JP47108 300 JP47044 Lagerkammer Bearing housing 200 2 300 2 JP47128 150 4 300 4 JP47129 Laufradbefestigung Impeller f...

Страница 55: ...er Hebewirkung Bestanden der mechanischen Festigkeit Bestanden GEF HRLICHE SUBSTANZEN NPD 0197 JUNG PUMPEN GmbH Industriestr 4 6 33803 Steinhagen Germany 13 413 13 1612 EN 12050 1 2001 Lifting plant f...

Страница 56: ...mocnik ds dokumentacji technicznej RO Persoan autorizat pentru documentatiei tehnice SK Opr vnen osoba pre technick dokument ciu SV Auktoriserad person f r teknisk dokumentation JUNG PUMPEN Stefan Sir...

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Страница 65: ...ECHNISCHE DATEN TECHNICAL DATA CARACT RISTIQUES TECHNIQUES DATI TECNICI DANE TECHNICZNE TECHNICK DAJE TECHNICK DAJE M SZAKI ADATOK DATE TEHNICE 150 4 C3 150 4 C6 151 4 C3 151 4 C6 kg 268 247 269 247 P...

Страница 66: ...ATEX 1116 X ATEX 1116 X ATEX 1116 X ATEX 1116 X ATEX 1116 X II 2 G Ex d IIB T4 Ex d IIB T4 Ex d IIB T4 Ex d IIB T4 Ex d IIB T4 Ex d IIB T4 P1 kW 17 3 19 3 19 3 19 3 22 0 22 0 P2 kW 15 4 17 0 17 0 17 0...

Страница 67: ...00 290 280 270 260 246 231 200 164 126 80 40 14 151 4 C3 144 98 44 151 4 C6 133 81 44 10 230 4 C3 455 441 434 426 413 400 394 382 369 322 272 212 153 98 45 230 4 C6 405 400 391 383 371 360 344 332 321...

Страница 68: ...Pump Technical Services Limited Pump House Unit 12 Bilton Road Industrial Estate Erith Kent DA8 2AN Tel 01322 357 080 Fax 01322 341 341 Email sales pts jung co uk...

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