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Penny Hydraulics Ltd

Operating & Maintenance Manual – VME - SwingLift Cranes KJ, ML, F500, FV500, CC, MC & GBC

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SwingLift Knuckle Joint Range

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Содержание SwingLift CC

Страница 1: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 1 OPERATING MAINTENANCE MANUAL SwingLift KJ ML F500 FV500 CC MC GBC...

Страница 2: ...mounted and operated by hold to run controls with all functions being protected by inbuilt overload features and powered by the vehicle s battery We strongly recommend that an operator of any crane i...

Страница 3: ...ontract 16 Typical Wiring Layout 17 Overload Setting 17 EC Declaration of Conformity 18 SwingLift Knuckle Joint Range 19 KJ250 1 Exploded View 20 KJ250 1 Parts List 21 KJ250 1 5 2 Exploded View 22 KJ2...

Страница 4: ...commended Lubricants 42 Electrical Hydraulic Operation 43 Electrical Schematic 44 Hydraulic Schematic 45 Technical Data 46 Terminal Disposal 46 Fault Finding 47 SwingLift MC250 48 MC250 Parts list 49...

Страница 5: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 5 Safety Warning...

Страница 6: ...ent Do not interfere with the factory settings Do not modify or re install the crane without seeking guidance from Penny Hydraulics Ltd Only use correct and certified lifting accessories Any lifting o...

Страница 7: ...ments are valid and up to date Ensure that the report of thorough examination does not exceed 12 months for the crane and 6 months for the associated lifting accessories 3 Ensure the vehicle is on fir...

Страница 8: ...on with the rope attached to the retaining eye and all the locking devices firmly secured 15 Ensure the support leg s is withdrawn and secured and detach any controls and store securely Fault Finding...

Страница 9: ...d conform to LOLER Please see the Service Contract enclosed The following Planned Maintenance schedule is to ensure the continued safe working order of the crane and includes a thorough examination by...

Страница 10: ...off paying particular attention to the slew areas required for dynamic testing On receipt of a new crane and before it is put into service check that there is no transit damage or evidence of mishand...

Страница 11: ...the vehicle in a safe working area with the support leg firmly set if necessary Cordon off the area with appropriate barriers and work in progress signs 2 Prepare the required test weight equal to th...

Страница 12: ...he crane is fitted to a new or modified structure After any modifications have been carried out to the crane or support structure Following any incident which may have caused damage to the crane or it...

Страница 13: ...gh Examinations should be conducted at least every 12 months A thorough examination will also be required If the lorry loader is involved in an accident or dangerous occurrence After a significant cha...

Страница 14: ...r inspections and report any faults found The standard contract provides for an annual service and an interim six monthly inspection or for total piece of mind we offer a Fully Comprehensive option In...

Страница 15: ...unit or part has been repaired or adjusted other than by an authorised engineer Normal service repairs carried out by authorised engineers are supported by their own warranty Warranty does not extend...

Страница 16: ...ion can be taken by us There will be no charge for the call out or for labour unless the problem is due to abuse or misuse Parts may be added to the next invoice due The customer will be invoiced foll...

Страница 17: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 17 Typical Wiring Layout Overload Setting...

Страница 18: ...rmonised Standards EN 12100 2010 Safety of Machinery General Principles for Design BS 7121 Parts 1 2 and 4 BS EN 982 Safety of Machinery EN 50081 1 1997 Electromagnetic Compatibility General Standard...

Страница 19: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 19 SwingLift Knuckle Joint Range...

Страница 20: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 20 KJ250 1 Exploded View 29...

Страница 21: ...0033 Remote Connector Tail 1 13 108 000001 Anderson Power Connector 50A 1 14 035 000056 Joint Bearing Assembly 1 15 713 200005 Disc Spring Assembly 1 16 200 000009 Shoulder Bolt Assembly 1 17 a 077 00...

Страница 22: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 22 30 011 000509 Anti luce Bracket 1 KJ250 1 5 2 Exploded View...

Страница 23: ...x Caution Label 1 11 547 000033 Remote Connector Tail 1 12 108 000001 Anderson Power Connector 50A 1 13 713 200008 Anti slew Tensioner Assembly 1 14 173 000006 Rubber Holder Male Female Assembly 1 15...

Страница 24: ...y Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 24 30 079 000050 Rope Hook Bulkhead Mounted Assembly 1 31 039 000002 Flanged Bush 2 KJ250 2 RPT Exploded V...

Страница 25: ...y 1 11 035 000056 Joint Bearing Assembly 1 12 713 200005 Disc Spring Assembly 1 13 200 000009 Shoulder Bolt Assembly 1 14 a 077 000024 Winch Assembly 12V Left Hand LH 1 b 077 000023 Winch Assembly 12V...

Страница 26: ...ithin a 15 minute period for both 12 Volt and 24 Volt winches Typical Weights SwingLift KJ250 32 5kg 100kg subject to specification including winch unit Maximum Working Load Each SwingLift KJ250 is ma...

Страница 27: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 27 SwingLift Mini Loader Range...

Страница 28: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 28 ML250 Assembly view...

Страница 29: ...Pulley Assembly 1 7 022 000002 Ball Weight Assembly Drilled Painted 1 8 654 000008 Rope Assembly 15 4 5m x 5mm 1 9 195 000012 Solenoid Box Harness Assy 12v 1 10 077 000087 Winch Assembly Inc Motor Mi...

Страница 30: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 30 ML500 Assembly view...

Страница 31: ...nc Yellow 4 17 760 000033 M20 Nylon Washer 4 18 539 000091 Pin 3 4 x 4 5 Long 2 19 253 080802 M8 Nyloc Grade 8 BZP 2 20 539 000043 Lynch Pin 6mm x 45 1 21 413 060252 M6 x 25 Slotted Cheese Hd Screw 4...

Страница 32: ...tion Winch Operating Temperature A range of 5 C to 30 C for both 12 Volt and 24 Volt winches Winch Duty Cycle 1 minute of continuous running within a 15 minute period for both 12 Volt and 24 Volt winc...

Страница 33: ...ics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 33 Penny hydraulics will remove and dispose of the entire crane in an environmentally sound manner when required Sw...

Страница 34: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 34...

Страница 35: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 35 F500 Exploded View 24...

Страница 36: ...Assembly 1 11 539 000145 Boom Pin Assembly Foldaway 500 1 12 539 000130 Extension Locking Pin Assembly 1 13 555 000018 Pulley Wheel Axle Assembly 1 14 077 000024 Winch Assy Inc Microswitch 12V L H 1 1...

Страница 37: ...Volt and 24 Volt winches Typical Weights Standard SwingLift F500 83KG subject to specification including winch unit Maximum Working Load Each SwingLift F500 is marked individually with its maximum wor...

Страница 38: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 38 FV500...

Страница 39: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 39 FV500 Exploded view 68 69 69 70 70 67...

Страница 40: ...r Flange 1 15 415 060252 M6 x 25 Hex Skt Hd Cap Screw 2 16 418 060202 M6 x 20 Hex Skt Csk Hd Screw 3 17 035 000067 Motor Flange Bush 2 18 770 06SC02 M6 Spring Washer 6 19 002 000152 Lift Ram Assy 1 20...

Страница 41: ...S P Bonded Seal 2 52 303 08081L 8L Standpipe 90deg Swivel Elbow 2 53 309 000004 8L Compression Nut 4 54 045 000194 Return Pipe DCV to Power Pack 1 55 045 000193 Feed Pipe Power Pack to DCV 1 56 301 20...

Страница 42: ...Recommended Lubricants Description Part No Qty Rope Hook Assembly As Specified 2 Solenoid As Specified 1 Handset Plug Assembly As Specified 1 Rope Pulley 555 000001 1 Wear Pad 057 000055 2 DUTY LUBRIC...

Страница 43: ...k to start and stop with a signal from each individual button The main power supply to the power pack is controlled by a solenoid sited on the power pack Pressure to the hydraulic lift ram is adjusted...

Страница 44: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 44 Electrical Schematic...

Страница 45: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 45 Hydraulic Schematic...

Страница 46: ...oth 12 Volt and 24 Volt winches Typical Weights Standard SwingLift FV500 85kg subject to specification Maximum Working Load Each SwingLift FV500 is marked individually with its Maximum Working Load No...

Страница 47: ...Clean All Earth Terminals Crane will slew and lower but will not lift Crane overloaded Remove some of load Clicking sound from Power Pack compartment but no hydraulics working As above Faulty Power P...

Страница 48: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 48 SwingLift MC250...

Страница 49: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 49 MC250 Exploded view...

Страница 50: ...ted Cheese Hd Screw 4 8 BZP 4 16 770 06SC02 M6 Spring washer BZP 4 17 555 000001 Pulley 70 x 42 x 17 1 18 539 000131 Pulley Axle 5 8 BSW x 3 25 BZP 1 19 760 000002 M16 Nylon Washer 2 20 250 000001 5 8...

Страница 51: ...running within a 15 minute period for both 12 Volt and 24 Volt winches Typical Weights Standard SwingLift crane 60kg subject to specification including winch unit Maximum Working Load Each CC MCC is m...

Страница 52: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 52 SwingLift Gas Bottle Crane...

Страница 53: ...104 Service Kit Support Bearings 1 4 085 000026 Flipper Arm 1 5 692 000005 Limit Switch Long Lever 1 6 654 000021 Rope Assembly 15 x 5mm Special 1 7 123 000068 Cover Micro Switch Gas Bottle Cane 1 8 0...

Страница 54: ...running within a 15 minute period for both 12 Volt and 24 Volt winches Typical Weights Standard SwingLift crane 60kg subject to specification including winch unit Maximum Working Load Each GBC is mark...

Страница 55: ...ng the use of work equipment have received adequate training in method risk and precautions Penny Hydraulics offers nationwide training by qualified instructors for the full range of lifting equipment...

Страница 56: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 56 Work Record Date Work Done remarks Engineer Company...

Страница 57: ...Penny Hydraulics Ltd Operating Maintenance Manual VME SwingLift Cranes KJ ML F500 FV500 CC MC GBC 57...

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