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PEAK 

Scientific Instruments Ltd 

Zero Air Gas Generator 

Instructions for use Manual 

30

th

 March 2005 

 

ZA015 Issue 3

 

 

Air Connection 

 
The inlet and outlet connections are 1/4" BSP female. 
The Inlet air should conform to the following specifications: 
 
Minimum Pressure 

 

 

0.69 Barg / 10 psig 

Maximum Pressure 

 

 

8.62 Barg / 125 psig 

Maximum Hydrocarbon Content   

100 ppm 

 
 
The  inlet  air  should  be  oil  free  and  pre-filtered  to  remove  bulk  moisture.  Although  not  essential,  an  air 
drier up-stream of the generator will ensure a long and trouble free life.

 

 

Note:-  The platinum catalyst within the Zero Air Catalytic Chamber will become 
poisoned  if  it  comes  into  contact with any halogenated hydrocarbons, silicone 
sprays,  silicone  greases,  phosphorous  compounds,  lead  components,  high 
sulphur vapours or other catalyst poisons. 

 
The  air  supply  should  be  connected  to  the  generator  inlet  on  the  left  side  of  the  cabinet.  The  user's 
application should be connected to the outlet on the right side of the cabinet. To avoid leakage/impurity 
ingress, use PTFE tape on all fittings.

 

 

Slowly,  turn  on  the  air  supply  until  the  required  pressure  is  attained.  There  is  no  physical  method  of 
restricting the gas output from the generator. The user should therefore ensure that the application only 
receives  a  maximum  flow  not  exceeding  the  rating  for  the  generator.  Demand  in  excess  of  the  rated 
capacity of will result in higher levels of hydrocarbons in the delivered gas. 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 

Содержание ZA015

Страница 1: ...as Generator ZA015 ZA180 Peak Scientific Instruments Ltd Fountain Crescent Inchinnan Business Park Inchinnan Renfrewshire PA4 9RE T Europe 44 0 141 812 8100 T USA 1 866 647 1649 sales T USA 1 866 732...

Страница 2: ...Generator Instructions for use Manual 30th March 2005 ZA015 Issue 3 2 Document Change History Issue No Changed Initials Date 1 Document Created SGM 01 09 98 2 USA Technical support number updated FAD...

Страница 3: ...Issue 3 3 Contents Page No Document History 2 Warranty Statement 5 Introduction 6 Unpacking Installation 6 Electrical Connection 6 Air Connection 7 Principle of Operation 8 Commissioning 9 Routine Mai...

Страница 4: ...persons should operate or service this equipment Warning To avoid risk of electrical shock personal injury or death disconnect power before removing any cover of this equipment Caution To avoid risk o...

Страница 5: ...he Goods and or any installation and any relevant packaging as and when reasonably required by the Company 5 Subject to the Company being notified of any defect as is referred to in sub clause 2 hereo...

Страница 6: ...ould be taken not to obstruct the ventilation holes on the sides of the unit nor on the ZA180 the fan outlet on the top The generator should be placed on a steady and level base Alternatively the unit...

Страница 7: ...isoned if it comes into contact with any halogenated hydrocarbons silicone sprays silicone greases phosphorous compounds lead components high sulphur vapours or other catalyst poisons The air supply s...

Страница 8: ...isture and particles down to 0 1 micron The air is then passed to the Zero Air catalytic combustion chamber This works on the principle of catalytic oxidation where hydrocarbons from the incoming comp...

Страница 9: ...r a period of time around 40 minutes the Catalytic Chamber should have reached the required temperature When this happens the relay on the Temperature Controller will click and the red LED will go out...

Страница 10: ...increased levels of Hydrocarbons being detected on the baseline Reference to the following Fault Finder Chart will identify the source of the problem High CH4 Cat Chamber Hot Cold Control Board LED LE...

Страница 11: ...5 3 5 7 0 18 0 Heater Watts 250 250 250 450 Fan Watts N A N A N A 9 0 Electrical Requirements 230V 50Hz 110V 60Hz 1 2A 2 3A 1 2A 2 3A 1 2A 2 3A 2 0A 4 5A Dimensions H x W x D cm Inches 51x25x16 20x10...

Страница 12: ...2005 ZA015 Issue 3 12 10 System Diagrams Heater Rod Thermocouple Outlet ZAxxx Pneumatic Diagram Inlet Filter Regulator Cat Chamber Cooling Coil Thermocouple Heater Rod Out N L Temperature Controller 4...

Страница 13: ...PEAK Scientific Instruments Ltd Zero Air Gas Generator Instructions for use Manual 30th March 2005 ZA015 Issue 3 13 Maintenance Log Model Serial number Work Done Remarks Date Name...

Страница 14: ...PEAK Scientific Instruments Ltd Zero Air Gas Generator Instructions for use Manual 30th March 2005 ZA015 Issue 3 14 Notes...

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