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5.2 AC CIRCUIT WIRING

PART

LOCATION

QTY

[1] 120VAC POWER CORD

WIRE BAG

1

[2] 16AWG, WHITE, SPADE TO BARE

WIRE BAG

1

[3] AC TO SSR, 16AWG BLUE
BARE TO BARE, 100-150mm

WIRE BAG

1

DETAIL R

SEE DETAIL   R

FUSE TO BLUE 
SPADE END TO
SILVER SWITCH 
TERMINAL

FUSE TO POWER 
SUPPLY "L" BLUE
STRIPPED END

[1] AC POWER CORD BLACK
SPADE TERMINAL TO CENTER
SWITCH SILVER TERMINAL

[2] TO POWER
SWITCH "N"
GOLD TERMINAL

[3] SSR "~" TO

POWER SUPPLY "L"

FROM FUSE, BLUE

TO POWER SUPPLY "L"

HEATED BED WHITE

TO POWER SUPPLY "N"

[2] POWER SWITCH

TO POWER SUPPLY "N"

 

[1] AC POWER CORD, WHITE

TO POWER SUPPLY "N"

POWER SUPPLY
"G" TO BROWN

HEATED BED GND

[1] AC POWER CORD

GROUND, GREEN

TO POWER SUPPLY "G"

SSR "~" TO HEATED

BED BLUE WIRE

ALL BLUE LINES SHOW WIRE

ROUTING.  USE DESCRIPTIONS TO

MAKE CONNECTIONS, NOT ILLUSTRATIONS

Содержание BigBot

Страница 1: ...BIGBOT KIT ASSEMBLY INSTRUCTIONS www BigBot 3D com 1 22 2017 V0 6...

Страница 2: ...LL BE NO BETTER THAN A SLIGHTLY SNUG SCREW IF IN DOUBT PLEASE JUST ENSURE A SNUG FIT IF SCREW TIGHTNESS IS IMPORTANT IT WILL BE ESPECIALLY NOTED IN THIS INSTRUCTION MANUAL CAUTION THIS ASSEMBLY CONTAI...

Страница 3: ...PAGE 16 2 2 BUILD Y BELT IDLER TENSIONER PAGE 17 2 3 ASSEMBLE FRONT AND REAR FRAME MEMBERS PAGE 18 2 4 ASM LOWER Z BEARING ROD MOUNT 2 TIMES PAGE 19 2 5 ASM SIDE FRAME MEMBERS PAGE 20 2 6a 600x600 ONL...

Страница 4: ...S TO CARRIAGE PAGE 46 4 13 OPTIONAL R EXTRUDER LIFT DUAL EXTRUDER ONLY PAGE 47 4 14 ADJUST BED LEFT OR RIGHT AND GANTRY FORWARD OR BACK PAGE 48 5 1 AC CIRCUIT COMPONENTS PAGE 49 5 2 AC CIRCUIT WIRING...

Страница 5: ...ART LOCATION QTY 1 LONG THUMB WHEEL PLASTIC PARTS BAG 4 2 SHORT THUMB WHEEL PLASTIC PARTS BAG 4 3 SCREW BAG 33 4 4 LOCK WASHER BAG 10 4 5 NUT BAG 4 8 USE SHORTER M5 SCREW TO SHOULDER WHEEL AGAINST AND...

Страница 6: ...1 2 ASSEMBLE HEIGHT LOCKING THUMB NUT 4 TIMES PART LOCATION QTY 1 LONG THUMB WHEEL PLASTIC PARTS BAG 4 2 SCREW BAG 32 4 3 LOCK WASHER BAG 10 4 4 NUT BAG 4 4 2 1 3 4...

Страница 7: ...4 3 Y BEARING MOUNT L PLASTIC PARTS BAG 2 4 Y BEARING MOUNT R PLASTIC PARTS BAG 2 5 CORNER BRACKET HARDWARE BOX 4 6 WASHER 10MM OD BAG 9 4 7 WASHER 15MM OD BAG 8 4 8 WING NUT BAG 6 4 9 NUT BAG 5 4 10...

Страница 8: ...00x300 300x300 BAG 52 22 12 8 600x600 3 WASHERS 600x300 300x300 BAG 53 44 24 16 600x600 4 T SLOT NUTS 600x300 300x300 BAG 3 22 12 8 UNPACK ALUMINUM BED KEEP PROTECTIVE FILM ON THIS STEP IS EASIEST WIT...

Страница 9: ...ME 2 600x300 555mm 21 85 2020 FRAME 300x300 250mm 9 85 2020 FRAME WRAPPED IN BOX 4 2 2 1 5 ASSEMBLE HEATERS TO BUILD PLATFORM MAY BE SUPPLIED PRE ASSEMBLED IF HEATERS ARE APPLIED TO ALUMINUM BED THIS...

Страница 10: ...ME PART LOCATION QTY 1 Y BEARING MOUNT ASM 1 3 1 2 TSLOT NUT BAG 3 4 3 SCREW BAG 24 4 LOOSEN HEIGHT LOCK THUMB NUT TO TIGHTEN SCREW ORIENTATION OF THIS WALL 4 PLACES IN RELATION TO FRONT OF BED IS IMP...

Страница 11: ...1 8 ASM SIDE FRAME INTO BUILD PLATFORM PART LOCATION QTY 590mm 23 23 2020 FRAME 1 285mm 11 23 2020 FRAME 285mm 11 23 2020 FRAME WRAPPED IN BOX 2 1...

Страница 12: ...1 9 ASSEMBLE FRAME CROSS MEMBERS 600x600 ONLY PART LOCATION QTY 1 600x600 330mm 13 2020 FRAME DRILLED 600x300 N A 300x300 N A WRAPPED IN BOX 2 0 0 2 T SLOT NUT BAG 3 8 3 SCREW BAG 29 8 2 IN RAIL 3 1...

Страница 13: ...TOR HEATED BED BAG 1 2 KAPTON TAPE HEATED BED BAG 1 1 2 TAPE THERMISTOR BEAD END TO CENTER OF BUILD PLATE BOTTOM WITH KAPTON TAPE TAPE IN 3 PLACES MIN NOTE FOR 300x300 PRINTER PLACE THERMISTOR IN CENT...

Страница 14: ...HAIN BOTTOM MOUNT PLASTIC PARTS BAG 1 7 Y CABLE CHAIN BOTTOM WASHER BAG 9 2 8 Y CABLE CHAIN BOTTOM SCREW BAG 24 2 9 END PROTECTORS PLASTIC PARTS BAG 4 10 END PROTECTOR SCREW BAG 57 4 ASSEMBLE SCREWS L...

Страница 15: ...ROD MOUNT HARDWARE 4 TIMES PART LOCATION QTY 1 Y ROD MOUNT PLASTIC PARTS BAG 4 2 NUT BAG 1 4 3 T SLOT NUT BAG 3 8 4 WASHER BAG 9 12 5 SCREW BAG 26 8 6 SCREW BAG 17 4 LOOSLY ASSEMBLE ALL HARDWARE 5 4...

Страница 16: ...IONER PART LOCATION QTY 1 Y IDLER MOUNT PLASTIC PARTS BAG 1 2 WASHER BAG 9 4 3 SCREW BAG 29 1 4 SCREW BAG 25 2 5 NUT BAG 4 1 6 T SLOT NUT BAG 3 2 7 M5 FLANGED BEARING HARDWARE BOX 2 LOOSLY ASSEMBLE SC...

Страница 17: ...NER HARDWARE BOX 4 5 Y LIMIT SWITCH MOUNT PLASTIC PARTS BAG 1 6 Y LIMIT SWITCH ELECTRONICS BOX 1 7 Y LIMIT SWITCH MOUNT SCREW BAG 27 1 8 T SLOT NUTS BAG 3 5 9 SCREW BAG 20 2 10 WASHER BAG 9 1 11 SCREW...

Страница 18: ...Z BEARING ROD MOUNT 2 TIMES PART LOCATION QTY 1 Z BEARING ROD MOUNT PLASTIC PARTS BAG 2 2 SCREW BAG 26 4 3 SCREW BAG 16 2 4 WASHER BAG 7 2 5 T SLOT NUT BAG 3 4 6 NUT BAG 1 2 ASSEMBLE ALL PARTS LOOSLY...

Страница 19: ...mm 38 11 2020 FRAME 1 600x300 460mm 18 11 2020 FRAME 300x300 460mm 18 11 2020 FRAME WRAPPED IN BOX 2 2 600x600 ONLY Y ROD MOUNT WITHOUT SCREWS PLASTIC PARTS BAG 2 3 Z ROD MOUNT ASM 2 4 2 4 T SLOT NUTS...

Страница 20: ...ME WRAPPED IN BOX 1 2 Y MOTOR NEMA 23 HARDWARE BOX 1 3 Y MOTOR MOUNT PLASTIC PARTS BAG 1 4 90 METAL CORNER HARDWARE BOX 2 5 SPACERS BAG 13 4 6 NUT BAG 5 4 7 T SLOT NUTS BAG 3 4 8 WASHER BAG 8 2 9 90 C...

Страница 21: ...QTY 1 Y MOTOR NEMA 17 17HS19 2004S1 HARDWARE BOX 1 2 Y MOTOR MOUNT PLASTIC PARTS BAG 1 3 PULLEY HARDWARE BOX 1 4 T SLOT NUTS BAG 3 2 5 WASHER BAG 9 5 6 SPACER BAG 12 3 7 MOTOR MOUNT SCREW BAG 15 3 8 F...

Страница 22: ...N FRAME PART LOCATION QTY 1 Y MOTOR RAIL ASM 2 6 1 2 T SLOT NUTS BAG 3 3 3 WASHER FOR Y MOTOR BRACKET BAG 9 1 4 SCREW FOR Y MOTOR BRACKET BAG 25 1 5 SCREW FOR 90 CORNERS BAG 24 2 SEE DETAIL B SEE DETA...

Страница 23: ...BEARING ROD 12mmOD X 1M WRAPPED IN BOX 2 3 2 1 TIGHTEN M3 SCREWS 4 PLACES SEE DETAIL D STEP 1 THREAD BELT TRU IDLER BEARINGS AND PULL TAUGHT THEN TIGHTEN SCREWS STEP 2 TENSION BELT AS TIGHT AS YOU CAN...

Страница 24: ...ASM 2 8 1 STEP 1 MEASURE BED DISTANCE TO FRONT RIGHT OF FRAME WITH BED IN FORWARD POSITION AS SHOWN MOVE BED TO REAR POSITION AND MEASURE DISTANCE TO REAR RIGHT OF FRAME STEP 2 TIGHTEN ALL SCREWS AFTE...

Страница 25: ...26 2020 FRAME WRAPPED IN BOX 2 3 BACK LEFT CORNER LOWER BRACKET PLASTIC PARTS BAG 1 4 BACK RIGHT CORNER LOWER BRACKET PLASTIC PARTS BAG 1 5 TOP LEFT UPPER BRACKET PLASTIC PARTS BAG 1 6 TOP RIGHT UPPER...

Страница 26: ...LECTRONICS BOX 2 2 Z MOTOR MOUNT L PLASTIC PARTS BAG 1 3 Z MOTOR MOUNT R PLASTIC PARTS BAG 1 4 NUTS BAG 1 6 5 MOTOR MOUNT WASHERS BAG 7 4 6 MOTOR MOUNT SCREWS BAG 15 4 7 Z UPPER RAIL SCREW BAG 16 2 LO...

Страница 27: ...ASM 3 1 1 2 Z MOTOR MOUNT ASM L 3 2 1 3 Z MOTOR MOUNT ASM R 3 2 1 4 METAL 90 CORNER HARDWARE BOX 2 5 T SLOT NUTS BAG 3 10 6 Z MOTOR MOUNT SCREWS BAG 25 6 7 METAL 90 CORNER SCREWS BAG 24 4 ASM LEFT AND...

Страница 28: ...ED IN BOX 2 2 METAL 90 CORNER HARDWARE BOX 2 3 METAL 90 CORNER SCREWS BAG 24 2 4 T SLOT NUTS BAG 3 4 5 Y CHAIN UPPER MOUNT PLASTIC PARTS BAG 1 6 Y CHAIN UPPER WASHERS BAG 9 2 7 Y CHAIN UPPER SCREWS BA...

Страница 29: ...ER MOUNT LOOSE BEARING MOUNT SCREW PART LOCATION QTY 1 Z LINEAR BEARINGS HARDWARE BOX 2 2 X IDLER MOUNT PLASTIC PARTS BAG 1 3 X IDLER BEARING MOUNT NUT BAG 1 1 4 X IDLER BEARING MOUNT SCREW BAG 17 1 4...

Страница 30: ...2 2 X MOTOR MOUNT PLASTIC PARTS BAG 1 3 X MOTOR NEMA 17 17HS16 2004S1 HARDWARE BOX 1 4 X MOTOR SPACERS BAG 12 3 5 X MOTOR WASHERS BAG 9 3 6 X MOTOR SCREWS BAG 16 3 7 X MOTOR BEARING MOUNT NUT BAG 1 1...

Страница 31: ...2 INSERT ROD THROUGH BEARINGS TRY TO ALIGN ROD AND BEARING WELL SO BEARING SEAL REMAINS FREE OF CUTS SOMETIMES BALLS ARE PUSHED OUT OF BEARINGS THIS IS OK TIGHTEN BEARING CLAMP SCREWS AFTER ROD IS INS...

Страница 32: ...90 CORNER BRACKET SCREW BAG 24 2 4 PLASTIC FRONT CORNER BRACKETS PLASTIC PARTS BAG 2 5 PLASTIC CORNER WASHERS BAG 8 14 6 PLASTIC CORNER SCREWS BAG 25 14 TIGHTEN THESE SCREWS FIRST LOOSEN THESE 4 SCRE...

Страница 33: ...9 5 3 ANTI SLIP WASHER BAG 38 3 4 WASHER BAG 40 3 5 NUT BAG 36 5 6 FILAMENT FEEDER L R EXTRUDER BOX 1 7 FILAMENT FEEDER TUBE L R EXTRUDER BOX 1 8 LIMIT SWITCH L R EXTRUDER BOX 1 9 LIMIT SWITCH WASHER...

Страница 34: ...ER PIN NUT BAG 4 1 9 X IDLER PIN SCREW BAG 30 1 10 X IDLER BEARINGS HARDWARE BOX 2 11 X AXIS BELT HARDWARE BOX 1 12 X IDLER FRONT CLAMP PLASTIC PARTS BAG 1 DETAIL F SEE DETAIL F 3 SLIDE BEARINGS ONTO...

Страница 35: ...ART LOCATION QTY 1 SPLICING TAPE HARDWARE BOX 2 2 X MOTOR MOUNT FRONT CLAMP PLASTIC PARTS BAG 1 3 X MOTOR MOUNT FRONT NUTS BAG 1 2 4 X MOTOR MOUNT FRONT SCREWS BAG 18 2 DETAIL G SEE DETAIL G WRAP SPLI...

Страница 36: ...4 3 ASM X LIMIT SWITCH PART LOCATION QTY 1 X LIMIT SWITCH ELECTRONICS BOX 1 2 X LIMIT SWITCH SCREWS BAG 20 2 DETAIL H SEE DETAIL H 1 2...

Страница 37: ...DED ROD WRAPPED IN BOX 2 4 M4 NUT BAG 2 4 DETAIL I SEE DETAIL I SEE DETAIL J 4 ASM NUT ONTO THREAD AND ENSURE IT SEATS FULLY IN LOCKING RECESS 2 PLACES DETAIL J 4 RUN NUT THROUGH ENTIRE LENGTH OF THRE...

Страница 38: ...PARTS BAG 1 2 BINDER CLIPS HARDWARE BOX 2 3 X PULLEY HARDWARE BOX 1 DETAIL K SEE DETAIL K 2 ENSURE BEARINGS ARE SEATED 3 PULL BELT TIGHT 4 WRAP BELTS AS SHOWN THEN CLIP BINDER CLIPS 5 REMOVE WIRE END...

Страница 39: ...RUDER PART LOCATION QTY 1 CARRIAGE FRONT PLASTIC PARTS BAG 1 2 4mm LINEAR BEARINGS RIGHT EXTRUDER BOX 4 3 BEARING CLAMP UPPER PLASTIC PARTS BAG 1 4 BEARING CLAMP LOWER PLASTIC PARTS BAG 1 5 CLAMP NUTS...

Страница 40: ...IAGE FRONT TO CARRIAGE BACK PART LOCATION QTY 1 CARRIAGE FRONT ASM 4 6 1 2 CARRIAGE FRONT MOUNT WASHERS BAG 7 3 3 CARRIAGE FRONT MOUNT NUTS BAG 1 3 4 CARRIAGE FRONT MOUNT SCREWS BAG 19 3 DETAIL L SEE...

Страница 41: ...BLE 30mm FAN 1 OR 2 DUAL EXTRUDER PART LOCATION QTY 1 30mm FAN L R EXTRUDER BOX 1EA 2 FAN CLIP L R EXTRUDER BOX 1EA 3 FAN SCREWS BAG 48 4EA 3 1 2 WIRES EXIT BOTTOM SIDE HERE MOUNT FAN LABEL IS NOT ON...

Страница 42: ...ON QTY 1 40mm FAN ELECTRONICS BOX 4 2 Z LIMIT SWITCH ELECTRONICS BOX 1 3 Z LIMIT SWITCH SCREWS BAG 20 2 4 FAN AND SWITCH MOUNT PLASTIC PARTS BAG 1 5 FAN MOUNT SCREWS BAG 21 4 DETAIL M SEE DETAIL M 1 5...

Страница 43: ...EXTRUDER BOX 1EA 13 LEVER V BEARING L R EXTRUDER BOX 1EA 14 LEVER PIN SCREW BAG 42 1EA 15 SCREW BAG 43 1EA 16 30mm FAN ASM 5 8 1EA 17 HEATSINK L R EXTRUDER BOX 1EA 18 HOT END L R EXTRUDER BOX 1EA 19 N...

Страница 44: ...RE BAG 1 5 EXTRUDER 1 AND 2 EXTRUDER BOXES 1EA 6 EXTRUDER 1 AND 2 MOTOR WIRE 6 4 PIN NEMA17 100cm EXTRUDER BOXES 1EA DETAIL O ROUTE WIRES AS SHOWN BELOW BEFORE ASSEMBLY TO CARRIAGE SEE DETAIL O 2 3 5...

Страница 45: ...Y 1 CARRIAGE MOUNT WASHERS BAG 39 2EA 2 CARRIAGE MOUNT SCREWS BAG 47 2EA DETAIL N IF USER CHOOSES TO OPERATE RIGHT EXTRUDER WITHOUT SERVO LIFT ASSEMBLE RIGHT EXTRUDER SAME AS LEFT SEE DETAIL N REMOVE...

Страница 46: ...R EXTRUDER BOX 2EA 2 ROD CLAMP R EXTRUDER BOX 1 3 SPRING R EXTRUDER BOX 1 4 ROD CLAMP NUT BAG 54 1 5 ROD CLAMP SCREW BAG 56 1 1 INSERT RODS FROM BOTTOM UP THROUGH BEARINGS AND MOUNT INSERT SPRING LAS...

Страница 47: ...ICK THEN BACK 2mm ENSURE LEFT EXTRUDER NOZZLE WILL NOT COLLIDE WITH BUILD PLATFORM ADJUST BED POSITION IF NECESSARY MOVE BUILD PLATFORM UNTIL THE Y LIMIT SWITCH CLICKS THEN BACK 2mm ENSURE LIMIT SWITC...

Страница 48: ...NUT BAG 50 1 10 POWER SUPPLY SCREWS BAG 20 2 11 SSR MOUNT SCREWS BAG 22 2 12 BED GND WIRE LONG BROWN BARE TO RING TERMINAL HEATED BED KIT 1 WARNING WORKING WITH AC VOLTAGES CAN CAUSE SERIOUS HARM SEEK...

Страница 49: ...END 1 AC POWER CORD BLACK SPADE TERMINAL TO CENTER SWITCH SILVER TERMINAL 2 TO POWER SWITCH N GOLD TERMINAL 3 SSR TO POWER SUPPLY L FROM FUSE BLUE TO POWER SUPPLY L HEATED BED WHITE TO POWER SUPPLY N...

Страница 50: ...AG 1 5 VREG WITH HANGING WIRES ELECTRONICS BOX 2 6 WHITE CONNECTOR TERMINALS WIRE BAG 2 4 2 CONNECT TO 24VDC POWER SUPPLY 3 CONNECT TO 24VDC POWER SUPPLY 2 CONNECT TO SSR 3 CONNECT TO SSR 2 CONNECT TO...

Страница 51: ...ITH HANGING WIRES ELECTRONICS BOX 2 3 LCD TOP CONNECTOR PCB ELECTRONICS BOX 1 4 40mm FAN ELECTRONICS BOX 1 5 VREG SCREWS BAG 20 2 6 NYLON WASHER FOR LONG SCREW BAG 11 1 7 RAMPS 1 4 LONG SCREW BAG 23 1...

Страница 52: ...ER PIN HERE ON RAMPS 1 4 DETAIL S NOTE HEADER PINS MUST BE BROKEN OR CUT TO CORRECT PIN COUNT WARNING WIRING THIS POWER CIRCUIT WRONG CAN DAMAGE FANS CONTROLLER AND MOTOR DRIVES PLEASE DOUBLE CHECK FO...

Страница 53: ...O TOP GANTRY FRAME PART LOCATION QTY 1 T SLOT NUTS BAG 3 2 2 ENCLOSURE MOUNT WASHER BAG 9 2 3 ENCLOSURE MOUNT SCREWS BAG 26 2 SEE DETAIL T DETAIL T REMOVE ADHESIVE FROM LED S AND APPLY TO UNDERSIDE OF...

Страница 54: ...6 Z AXIS LIMIT SWITCH CABLE ALL 4 3P WIRE 3P 30cm FFH WIRE BAG 1 1 HEADER EXT PINS WIRE BAG 28 2 LABEL OPT R EXTRUDER BOX 2 SPIRAL WIRE WRAP WIRE BAG NOTES 1 IN WIRE DESCRIPTIONS THE FOLLOWING ABBREVI...

Страница 55: ...D ROUTING CONTINUED 2 ZIP TIE TO FRAME 2 3 WRAP IN SPIRAL WIRE WRAP 1 3 4 5 WRAP IN SPIRAL WIRE WRAP 6 CARRIAGE CABLE FROM 5 11 1 4 NOT ON FRAME WRAP IN SPIRAL WIRE WRAP 1 3 4 5 WRAP IN SPIRAL WIRE WR...

Страница 56: ...CABLE CHAIN MOUNT PLASTIC PARTS BAG 1 2 TOP X AXIS CABLE CHAIN SCREW LONG BAG 17 2 3 TOP X AXIS CABLE CHAIN SCREW SHORT BAG 15 1 4 TOP X AXIS CABLE CHAIN NUT BAG 1 3 5 TOP X AXIS CABLE CHAIN WASHER B...

Страница 57: ...IF CONNECTOR IS REVERSED CONTROLLER RESETS WHEN SWITCH IS CLOSED 4 MOTOR DRIVES ARE PRE SET FOR ALL BIGBOT KITS NO ADJUSTMENT IS NECESSARY UNLESS MOTORS ARE TOO HOT TO TOUCH FOR MORE THAN 5 SECONDS OR...

Страница 58: ...ONICS BOX 1 2 FRONT COVER PLASTIC PARTS BAG 1 3 FRONT COVER SCREWS BAG 14 4 LCD RIBBON CABLE ELECTRONICS BOX 2 1 CONNECT BOTH IDE CABLES FROM LCD TO RAMPS 1 4 BE SURE MATCH EXP0 TO EXP0 SEE LCD AND RA...

Страница 59: ...S IT IS NOT RECOMMENDED TO PRINT DIRECTLY ON THE ALUMINUM SURFACE AS THIS WILL RESULT IN NICKS SCRATCHES AND ABRASIONS 7 USE KNOB ON FRONT OF LCD TO NAVIGATE LCD MENU TO TURN ON THE HEATED BED IN EXTR...

Страница 60: ...Y CABLE CHAIN PLASTIC PARTS BAG 1 5 Z CABLE CHAIN PLASTIC PARTS BAG 1 1 CLIP CABLE CHAIN ON SPIRAL WRAPPED WIRES FOR X Y AND Z AXIS 2 INSERT WIRE CLIPS ONTO TOP RAIL AND CLIP ONTO SPIRAL WRAP TIP TWIS...

Страница 61: ...CONGRATULATIONS ASSEMBLY OF YOUR BIGBOT PRINTER IS COMPLETE CONTINUE ON TO USAGE INSTRUCTIONS WHEN YOU RE READY TO START PRINTING...

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