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Make Owner and Dealer copies of the Registration Card, as required.  

Mail original to Pleasurecraft Engine Group.

L585002-17

IMPORTANT

The checks as listed below are designed to insure the safety and 

satisfaction of you, the owner.  By signing this form, the dealer certifies 

that he has checked the installation and operation of the engine and finds 

it to be performing properly.  The owner or his agent should perform similar 

inspections periodically to identify potential problems before they occur and 

have any suspected defects checked and/or corrected immediately.

Use Owner’s Copy for Warranty ID until Warranty Identification Card is received by Owner.

Owner’s

Signature
Boat

Make

Date

Length

5 YEAR TRANSFERABLE LIMITED WARRANTY

Pleasurecraft Marine Engine Co., through its PCM Engines Division (“PCM”), warrants its new products to be free from defects in material and workmanship under normal use and 

service conditions.  This warranty is extended only to the first registered owner or registered user, as well as all subsequent users who comply with PCM’s warranty transfer policy and 

receive PCM’s approval of warranty transfer.  The obligation of PCM under this warranty shall be limited to the repair or replacement with new or reconditioned components, at PCM’s 

option, of any product, or parts thereof, which have failed during the warranty coverage period specified below and are demonstrated upon examination to have failed due to defective 

material and/or workmanship.

WARRANTY COVERAGE; TRANSFER; WARRANTY PERIOD

This warranty is extended to the first registered owner or registered user purchasing the engine at retail, as well as all subsequent users who, in accordance with PCM’s warranty 

transfer policy and warranty transfer approval, must notify PCM within 30 days of any subsequent sale of the product at which time PCM will review for an approval of the transfer of 

any remaining portion of warranty coverage.  To obtain a PCM Warranty Transfer Application, contact your local Pleasurecraft dealer or PCM’s Warranty Services Department at (803) 

345-0050.  Certification of an inspection of the product by an authorized technician and payment of a warranty transfer fee are required to be submitted with the Application.
All components, other than those itemized below and those components that are warranted by PCM’s suppliers, are warranted, solely for non-commercial use, for a period of 5 years 

or 1,000 hours of use, whichever first occurs, from the earlier of (1) the date of sale to the first registered owner or registered user, or (2) from the date the engine is first placed into 

service for demonstration or any other purpose prior to the sale of the engine to the first owner purchasing the engine at retail.  Commercial use is defined as, but not limited to, use 

of the product by ski schools, for promotional use, for athletes’ boats, for rentals, etc.  In the case of commercial use of the product, the term of this warranty shall be for a period of 5 

years or 1,000 hours of use, whichever occurs first, from the earlier of (1) the date in which the engine is first registered, or (2) within 30 days from the date the boat was manufactured.

Components not covered under this warranty:
(1)  Water pump impellers are not covered by this warranty.

(2)   Seals, gaskets, O-rings, and other materials affected by time are not covered by this warranty if their effectiveness is reduced by an extended storage period prior to sale or use 

of the product.

(3)  Items such as, but not limited to, lubricants, spark plugs and other items which are frequently replaced as part of routine maintenance.

NO OTHER WARRANTY GIVEN

The obligations set forth in the preceding paragraphs are PCM’s sole obligation and the owner’s exclusive remedy.  PCM makes no other express warranty.  Any implied warranty of 

merchantability or fitness for a particular purpose that may be applicable to this product is limited in duration to the duration of this warranty.  Some States do not allow limitations on 

how long an implied warranty lasts, so the above limitation may not apply to you.

No distributor, dealer, agent or employee of PCM is authorized to grant any other or further warranty or incur any additional warranty obligation on PCM’s behalf in connection with the 

sale of its products.  Any qualification or restriction contained herein which is prohibited by any law of mandatory application shall be deemed to be deleted from this warranty; however, 

such deletion shall have no effect on the remaining provisions hereof, all of which shall remain in full force and effect.

REMEDIES

The obligation of PCM set forth in the first paragraph of this warranty shall be the exclusive remedy for any breach of warranty hereunder, and any owner or user’s sole remedy in the 

event of breach of the warranty is repair or replacement of the product or any warranted part thereof as set forth in this warranty.  With this sole exception, PCM shall not be liable for 

any direct or indirect, incidental or consequential damages, including without limitation, any damages for property damage, loss of use or loss of profits, loss of income, inconvenience, 

trailering, towing, haul out, launch and/or any other in and out of water expenses, storage charges, dockage charges, expenses to deliver or pick up the product being warranted to 

and from the dealer, telephone expenses, lodging expenses, travel expenses, mechanic travel time and mileage, damage caused by any occurrence of an insurable nature, rental of 

substitute equipment of any type, removal and replacement and/or modification of any boat parts to facilitate repairs, moving of furniture, carpets, cleaning, painting, carpenter work, or 

re-delivery charges.  Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

Any owner or user hereby waives for himself/herself/itself and his/her/its successor and assigns (a) any and all claims for punitive damages, and (b) all claims of negligence or strict 

liability or both.  In no event will PCM’s liability exceed the purchase price of the product(s) which is actually paid to PCM.

OBTAINING PERFORMANCE UNDER WARRANTY

PCM’s warranty registration form should be prepared by your selling dealer, executed by you and the dealer, and mailed by you to PCM within 30 days after the date of your purchase 

of the product.  Upon receipt of the warranty registration form, PCM will issue to you a personalized owner’s registration card which will be mailed directly to you.  If the owner’s 

registration card is not received within 8 weeks after the date of purchase, please write to PCM at the address set forth below.

At the time that a claim for warranty service is made, the owner’s registration card should be presented to the person or entity providing warranty service.  Authorized PCM dealers or 

distributors are entitled to be reimbursed by PCM for some or all of the expense of warranty repairs; thus, service under the terms of this warranty will be performed by an authorized 

PCM dealer or distributor without charge for established flat rate labor or replacement parts, other than items not covered by the warranty, such as, but not limited to, water pump 

impellers, seals, gaskets, O-rings and other materials affected by time if their effectiveness is reduced by an extended storage period prior to sale or use of the product, and lubricants, 

spark plugs and other items which are frequently replaced as part of routine maintenance.  Charges for additional non-warranty work and/or additional dealer charges for labor relative 

to warranty work in excess of flat rate must be paid for by the owner.
Prior authorization in writing must be obtained from PCM for any warranty repairs over $50.00 and in all cases where the owner fails to establish the purchase and warranty expiration 

dates with the owner’s registration card sent upon receipt of the warranty registration form by PCM.  While failure to present the owner’s registration card will not prevent you from 

obtaining coverage hereunder, this warranty shall not be effective and, therefore, cannot be honored until the product purchase date can be confirmed by PCM.  If the card is lost, 

communicate with PCM at the address listed below, and, for a processing fee of $10.00, a new owner’s registration card will be issued to you.
Any questions concerning service, parts or this warranty should be directed to your selling dealer.  If your dealer is unable to assist or if you relocate, if you are travelling or if you need 

a referral to your nearest dealer, contact:  Pleasurecraft Marine Engine Co., P.O. Drawer 369, Little Mountain, SC  29075 ((803) 345-0050).

FAILURES EXCLUDED FROM WARRANTY

This warranty will not apply to any failure which results from accidents, sinking, fire, neglect, abuse or abnormal service or use, such as racing, towing or operation in water of 

insufficient depth, or to any failure resulting from improper installation, improper adjustments, repairs or improper delivery service, or to any failure resulting from the use of parts, fuels, 

oils or lubricants not suitable for use with the product and/or materials or parts not approved by PCM.  This warranty does not apply to any engine or drive which has been modified, or 

altered, or repaired in such a manner as, in the opinion of PCM, to affect its stability, reliability or performance.  Further, this warranty will not apply to product failure resulting from (1) 

use of non-recommended lubricants or fuels, (2) failure to follow maintenance or lubrication schedules, (3) failure caused or contributed to by improper or contaminated fuel, (4) failure 

caused by water intrusion, salt corrosion to external components, or improper installation or misapplication of the engine or drive, (5) the owner’s or operator’s failure to exercise due or 

normal care and precaution, (6) failure of components and/or assemblies that are warranted by PCM suppliers, and (7) damage resulting from the owner’s or operator’s failure to timely 

replace failed water pump impellers, seals, gaskets and O-rings.

OWNER’S RESPONSIBILITY

Performance under this warranty shall be conditioned upon the first registered owner’s or registered user’s compliance with the following requirements:
(1)   Owner or user shall verify that the pre-delivery service has been performed, all requested information recorded and that the selling dealer has signed the warranty registration.
(2)  Owner or user shall promptly mail the warranty registration to PCM after accepting delivery.
(3)  Owner or user shall follow the instructions in the owner’s manual regarding operation, break-in, lubrication and fuel.
(4)   Owner or user shall follow or comply with the maintenance schedule, operation limits, and lay up instruction, as outlined in the owner’s manual.  Pleasurecraft original equipment 

genuine marine engine parts should be used whenever service or repairs are performed.

CHOICE OF LAW

This limited warranty shall be governed by, and construed and interpreted in accordance with, the local laws of the State of Ohio (without application of its conflicts of laws principles), 

except only to the extent replaced or precluded by other law of mandatory application.

GENERAL

This warranty gives you specific legal rights, and you may also have other rights which vary from State to State.
The PCM Federal/California Emissions Warranty and Federal/California Emissions Control Warranty Statement are separate documents included in the owner’s manual.  Any 

questions concerning the Emissions Warranty can be obtained by calling PCM at (803) 345-0050.
PCM’s policy is one of continued improvement of its products, and PCM hereby reserves the right to improve and change the design and production of any of its products without 

assuming any obligation to modify products previously manufactured and/or sold.

Hull

Serial #

Predelivery Checklist

Check for Bulletins
Engine Oil: Check

Drive Lube: Check

All Fuel Lines:  

Confirm No Leaks

All Water Lines:  

Confirm No Leaks

Battery Rating, Charge, 

and Level:  Check

Control Adjustments:

Confirm Proper Operation

All Drain Plugs:  Confirm 

Proper Installation

Belt and Pulley:  

Inspect for Damage

Gauges:  Check for 

Proper Operation
Record Propeller Size, Rotation and WOT

WOT RPM_________Diameter_________ Pitch_________Rotation__________

Record Fuel Pressure, Idle    ______

Record Fuel Pressure, WOT ______

Trouble Codes Checked

Trouble Codes Cleared  

Dealer Reviewed Warranty with Owner

Electrical Wiring: Check for 

Proper Installation

All Oil Lines:  

Confirm No Leaks

Engine Model No.

Engine Serial No.

Trans/Gear Serial No.

VDrive Serial No.

Owners Name

Owner’s Primary Mailing Address

City

Zip Code

State

Owner’s Primary Email Address

Selling Dealer

Selling Dealer Mailing Address

City

Zip Code

State

Premier Dealer No.

Date of Sale

Dealer’s

Signature

Date

Содержание DI Catanium CES

Страница 1: ...OWNER S OPERATION AND MAINTENANCE MANUAL...

Страница 2: ...This Page Was Intentionally Left Blank...

Страница 3: ...latest in modern technology for added performance and durability READ THIS MANUAL THOROUGHLY Before starting your engine s READ THIS MANUAL CAREFULLY AND COMPLETELY If you do not understand any porti...

Страница 4: ...Part Number L510010D 17 WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm PROPOSITION 65...

Страница 5: ...14 Owner Identification and Registration Information 14 ELECTRONIC FUEL INJECTION INFORMATION 15 Electronic Fuel Injection System 15 Engine Alarm System 15 OPERATING INSTRUCTIONS 16 18 Instrumentatio...

Страница 6: ...cing the FCC 32 Primary Fuel Filter FCC Clamp on Canister 33 34 Servicing Fuel Pre Filter 34 Priming Fuel System 34 Flame Arrestor 34 Accessory Drive Belt 35 Servicing Raw Water Pump Impeller 36 Chang...

Страница 7: ...Survey We appreciate your feedback and encourage you to fill out the survey after you have had a chance to run your boat for several weeks We take this input very seriously and have implemented many o...

Страница 8: ...ING PERFORMANCE UNDER WARRANTY PCM s warranty registration form should be prepared by your selling dealer executed by you and the dealer and mailed by you to PCM within 30 days after the date of your...

Страница 9: ...inboard marine engines manufactured after January 1 2008 for CARB and after January 1 2011 for USEPA are warranted for 3 years or 480 hours of use whichever first occurs However warranty coverage base...

Страница 10: ...ils during the period of warranty coverage PCM will repair or replace the defective part at any PCM warranty station The repair or replacement will be performed at no charge to the owner Any such part...

Страница 11: ...neglected or improperly maintained and that such abuse neglect or improper maintenance was the direct cause of the need for repair or replacement of the part 11 PCM original equipment parts are identi...

Страница 12: ...8 L510010D 17 This Page Was Intentionally Left Blank INTRODUCTION 1...

Страница 13: ...oved could cause a fire or explosion hazard and should be avoided Always request that genuine PCM Engines replacement parts be used in any repairs or maintenance being performed on your engine s DANGE...

Страница 14: ...n reveals possible leaks DO NOT operate your engine s until it can be serviced by a qualified technician Proper and adequate air circulation around and throughout the boat is absolutely necessary to a...

Страница 15: ...ever possible Follow the Rules of the Road when boating Always be on the alert and watch out for the other guy Plan and chart your course Be aware of and avoid hazardous areas Be sure your boat is equ...

Страница 16: ...he boat that are designed for that purpose If water is rough carry fewer passengers Observe the Rules of the Road PORT Left Leaving the harbor with green buoys to your right STARBOARD Right Entering t...

Страница 17: ...ECAL 2 ENGINE IDENTIFICATION DECAL 3 TRANSMISSION IDENTIFICATION PLATE 5 3L and 6 2L Direct Injection FUEL RECOMMENDATION Unleaded 87 Octane minimum ENGINE OIL 15W 40 above 50 degrees F See Owners Man...

Страница 18: ...jection 625 6 2L Direct Injection 6th 8th Space DRIVE CONFIGURATION blank Direct Drive V V Drive C Catanium Clean Emissions System CES S Coastal Edition 9th 10th Space SPECIFICATION CODE Engine Model...

Страница 19: ...f possible engine problems The Check Gauges Lamp CGL is used for notification of any non emissions related fault This is a red indicator lamp to warn the operator of possible engine problems such as l...

Страница 20: ...operating the bilge blower for a minimum of five minutes to remove any gas fumes from the engine compartment If the boat is not equipped with a blower open the engine compartment hatches to ventilate...

Страница 21: ...l automatically turn over and start The engine will turn over until the engine starts or a maximum of 5 seconds The key switch or stop button can always be utilized in order to cease the engine from c...

Страница 22: ...Range 4 Move the transmission lever to the center detent position to shift into Neutral FREEZING TEMPERATURE OPERATION If the possibility of freezing exists the cooling system must be protected after...

Страница 23: ...ture engine failure See NORMAL CRUISING SPEEDS in SPECIFICATIONS Problems caused by prolonged WOT operation are considered abuse and are not covered under the PCM Warranty PROPELLER SELECTION Best all...

Страница 24: ...complete safety CAUTION DO NOT operate at full throttle in neutral at any time or at sustained full throttle during the first 5 hours of operation Thereafter use sustained wide open throttle in the e...

Страница 25: ...ve belt s and check the tension Check all the fluid levels Check the throttle and the shift cable adjustments and check for freedom of movement Cooling System Inspect all the hoses for leaks damage an...

Страница 26: ...ated E10 or less is used or if the presence of alcohol is uncertain more frequent inspections and service of the complete fuel system are required Any sign of fuel leakage or deterioration must be rep...

Страница 27: ...r low quality oils specifically are not recommended IMPORTANT Dexron III should be used in all applications requiring Dexron III Dexron VI MUST NOT be mixed with Dexron III when servicing Damage cause...

Страница 28: ...gine if running Allow approximately 5 minutes for the oil to drain back into the oil pan 2 Remove the dipstick wipe it clean and reinstall it until it is within two 2 inches of being fully seated Slow...

Страница 29: ...dd the specified fluid in small increments through the dipstick hole in the transmission Repeat the checking procedures until the fluid level is at the FULL mark 5 Replace the dipstick and tighten sec...

Страница 30: ...s instrumentation wiring and components Should an electrical overload occur the PANEL fuse will open and prevent electrical current flow When this fuse opens the cause for the high current draw must...

Страница 31: ...attery care Do not operate the engine with an open in the battery circuit as this may cause damage to the alternator Make sure that all connections are clean and secure When removing the battery cable...

Страница 32: ...ANT LEVEL WARNING Do not remove cooling system filler cap when the engine is hot Allow the engine to cool and then remove the pressure cap slowly allowing the pressure to vent Hot coolant under pressu...

Страница 33: ...Plug Figure 11 11 Right Side Engine Block Drain Plug NOTICE In order to drain the raw water portion of the systems refer to WATER DRAIN DIAGRAMS section of this manual for proper locations Remove the...

Страница 34: ...e the following procedure for cleaning or if the build up of scale and mineral deposits is heavy it is recommended that the heat exchanger be removed and taken to a repair facility to be boiled out su...

Страница 35: ...ands The high pressure pump mounted inside the FCC bowl provides the necessary fuel pressure and volume to maintain proper engine performance The FCC constantly has an ample supply of fuel to meet the...

Страница 36: ...tion or bowl O ring swelling may result FCC Fuel Filter FCC Clamp on Canister WARNING Extreme caution must be exercised when servicing the fuel system The fuel system operates under high pressure Use...

Страница 37: ...e unit to one side in order to remove 6 Remove the fuel filter element from the suspended pump by gripping the fuel pump with one hand and pulling the filter element downward with the other hand 7 Vis...

Страница 38: ...or to operating the engine any further DO NOT ATTEMPT TO SERVICE ANY OTHER PARTS ON THIS UNIT Filter Element Replacement ENGINE OFF PRIMARY FUEL PRE FILTER R077019 SPIN ON NOTE This filter may be loca...

Страница 39: ...should be checked periodically for condition and tension If the belt s shows signs of cracking glazing or deterioration replace with new belt s ACCESSORY DRIVE BELT PCM engines use a single serpentine...

Страница 40: ...hat extends to the bottom of the transmission case using a suction vacuum type fluid extractor IMPORTANT Change the engine oil when the engine is warm from operation Warm oil flows more freely and all...

Страница 41: ...or remove oil as needed to bring the engine oil to the proper level See CHECKING FLUID LEVELS for Important Notes and Cautions to observe when checking the engine crankcase oil level IF YOU ARE UNSURE...

Страница 42: ...middle of the shaft log align the engine to the shaft IMPORTANT For PCM Power Plus V Drive applications adjust the engine and V Drive mounts to achieve alignment The Transmission mounts are for suppor...

Страница 43: ...haft Mating Surface Check OFFSET MISALIGNMENT ANGULAR MISALIGNMENT PERFECT ALIGNMENT COUPLING FACES ARE PARALLEL WITH DISTANCE BETWEEN FACES EXACTLY THE SAME AT ALL POINTS Figure 11 27 Angular Alignme...

Страница 44: ...a sufficient amount of the trunnion must remain in the mount to be secured by the trunnion locking bolt Figure 11 31 Angular Alignment STRAIGHT EDGE TRANSMISSION OUTPUT FLANGE 003 INCH 0 07 mm FEELER...

Страница 45: ...sting nut or the adjusting bolt in the direction required to raise or lower the engine After the adjustment is complete tighten the locking nut IMPORTANT If a pinch occurs in the A quadrant Figure 11...

Страница 46: ...42 L510010D 17 ENGINE MAINTENANCE 11 ENGINE MAINTENANCE LOG Operating Date Maintenance Repair Hours...

Страница 47: ...em Inspect Replace raw water pump impeller X X Drive Belt Inspect condition and check tension X X X Exhaust System Check condition and tightness of all hose clamps X X1 X Exhaust System Check for wate...

Страница 48: ...he owner operator O Denotes service to be performed by an authorized PCM Engines Premier dealer A Use SAE 30 engine oil B All PCM Velvet Drive and Hurth transmissions Use Dexron III automatic transmis...

Страница 49: ...the Checking Fluid Levels instructions and Changing Oils instructions of this manual for complete instructions important notes and Cautions for checking engine oil levels Always use the dipstick to de...

Страница 50: ...080026 Fuel Water Separating Filter Element Part Number R077019 Manufacture Date 10 03 09 Tested To ISO SAE and JIC Standards at 5 PSI WARNING PRESSURIZED GASOLINE FUEL SYSTEM FIRE HAZARD To Replace F...

Страница 51: ...i 207 kPa 2000 RPM 30 psi 207 kPa 2000 RPM 33 psi 228 kPa 3000 RPM 33 psi 228 kPa 3000 RPM Spark Plug P N R030013 R030013 Spark Plug Gap 0 040 in 0 040 in Firing Order 1 8 7 2 6 5 4 3 1 8 7 2 6 5 4 3...

Страница 52: ...Derates Exhaust Manifold Riser 250 F 258 F Causes engine to go into Power Derate Temperature Sensors DTC 1415 1416 Fresh Water Applications 1417 1418 MIL and Buzzer Engine Derates Low Engine Oil Pres...

Страница 53: ...bilge blower and be sure no fuel vapors are present when treating the engine Be sure the engine compartment is well ventilated to prevent a potential fire hazard 2 Remove empty and clean the fuel filt...

Страница 54: ...to drain completely 2 Remove the raw water pump impeller See ENGINE MAINTENANCE If inspection proves the impeller to be in good condition store it in an accessible spot for re installation at the end...

Страница 55: ...vapors sparks or open flame 3 Install the fully charged battery Be sure that all the connections are clean and free from corrosion Coat the battery terminal connections with an anti corrosion battery...

Страница 56: ...ircuit wiring Clean and tighten all connections Repair or replace the damaged wiring Dead Battery Recharge test and replace as necessary Engine Cranks will not Improper starting procedure Refer to STA...

Страница 57: ...ling system for leaks equipped with Fresh Water section of the cooling system Refill the system See Warning Cooling FWC systems before removing the fill cap Heat exchanger passages plugged Clean and f...

Страница 58: ...replaced by a PCM Engines Dealer Plugged or kinked fuel lines or Repair or replace the fuel lines fuel tank vent Remove obstruction Anti siphon valve faulty Clean or replace as necessary Flame arresto...

Страница 59: ...ations with 1 spare plug DDrive Applications 8 plug locations with 2 spare plug RAW WATER DRAIN PLUGS A drain plug bracket holder is mounted above the alternator This holder is designed to keep your d...

Страница 60: ...1 SPARE 1 RAW WATER DRAIN PLUGS A drain plug bracket holder is mounted above the alternator This holder is designed to keep your drain plugs organized and secure until they need to be reinstalled The...

Страница 61: ...aw Water Engines 1 Remove the U shaped hose from the engine circulation pump 2 Connect the heater hose going out to the heater core to the fitting labeled Outlet below 3 Connect the heater hose return...

Страница 62: ...4 BUZZER TAN BLACK 5 IGNITION PURPLE 6 MIL GREEN YELLOW 7 STARTER YELLOW RED 8 OIL PRESSURE DARK BLUE 8 PIN WIRE HARNESS COLOR CHART CES ENGINES ONLY NOTE The MIL or Malfunction Indicator Lamp may be...

Страница 63: ...8 To obtain service and or parts information for your PCM Marine Engine contact your servicing or local dealer PCM distributes publications through a worldwide dealer network the same way parts and te...

Страница 64: ...LOG Engine Port Drive Port Ignition Key Port Model and Serial Stbd Serial Stbd Number Stbd Fire Extinguisher Checked Batteries Tested Gal of Qts of Oil Oil Check Lay Up Launch Runs Made Date Fuel Por...

Страница 65: ...is form to Pleasurecraft Marine PO Drawer 369 Little Mountain SC 29075 Engine Model Engine Serial Number Gear Serial Number Owner Information Name Telephone Address City State Zip Selling Dealer Deale...

Страница 66: ...62 L510010D 17 NOTES 20...

Страница 67: ...ed by you to PCM within 30 days after the date of your purchase of the product Upon receipt of the warranty registration form PCM will issue to you a personalized owner s registration card which will...

Страница 68: ...From MAIL TO WARRANTY DEPARTMENT PLEASURECRAFT ENGINE GROUP P O DRAWER 369 LITTLE MOUNTAIN SC 29075 FIRST CLASS POSTAGE...

Страница 69: ...This Page Was Intentionally Left Blank...

Страница 70: ...Pleasurecraft Engine Group 1737 Highway 76 East Little Mountain SC 29075...

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