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10

Chapter 5 

Engine Installation 

 
Your kit comes with both a firewall pre-mounted and an extra firewall for DA-200 installation.  You can choose 
from a wide variety of engine choices.  It is nearly impossible to cover every engine installation choice in this 
manual but we’ll cover a few.  Your aircraft was designed around the 150cc to 170cc twin gas motors as well as 
the 200cc quads.  Also, we have provided a canister/pipe tunnel on our Edge for those desire quieter operation.  
Please consult the manufacturer for the installation of optional canisters/pipes. 
 
The best way to get perfect alignment with the motor and cowl is to stand the fuse on it’s tail and rest the motor 
in place on the firewall.  Rest cowl in place, adjust motor, and remove cowl mark and drill.  While you can use 
the pre-marked firewall, this may by slightly off due to variances when cutting the cowl from the molds. 

 

DA-150/170 installation 

 

 

The firewall is pre-marked so you'll just need to center your motor in the "+".  Take a ruler and draw a 
line across the entire firewall for the thrust line and offset centerline.  

 

 

DA-150/170 users only.

  Center the motor based on your dimensions and drill out the holes for the ¼-20 

bolts.   

 

 

Mount the motor using 3/4" standoffs for the DA-150/170, and four 1/4-20 x 2" long bolts.  

 

 

Now that you have the motor mounted, mark the locations for the fuel line and throttle push rod remove 
motor and drill those locations and reinstall motor.  

 

We recommend 4/40 push rods for throttle and/or optional choke servo.  Also ensure there is no metal-to-
metal contact from the throttle/choke to the servos.  2/56 Ball links for 4/40 rod (not included) will prevent 
the aforementioned metal-to-metal contact and will bolt to nicely to your motors carburetor. 

 

Содержание Edge540

Страница 1: ...the podium for some time to come The PAU Edge is no different Designed with 2963 sq inches of wing area while keeping the total weight down has made this aircraft a true performer All wood constructio...

Страница 2: ...nd propeller 8 channel computer radio and receiver recommended Batteries and switches with regulators if using Ion batteries Six aileron servos rated at least at 150oz of torque Four elevator servos r...

Страница 3: ...embly 1 Canopy 1 Carbon fiber wing 1 Carbon fiber stabilizer tube 4 Nylon wing retention bolts 10 H9 titanium pushrods turnbuckles 1 set of Dubro wheel collars 1 pair of Dubro wheel axels 1 HD Dubro p...

Страница 4: ...sure a scratch free finish Place an to ensure task completion Go over you model as necessary with a covering iron to insure all joints seams and corners are sealed properly Use your iron to ensure the...

Страница 5: ...refully cut through the covering and into the laser cut lines in the fuse Remove the covering and carefully remove the wood within the frame Test fit the windows as some slight trim work may be requir...

Страница 6: ...ack marked wheels Fuselage Rudder Carbon Fiber Tail wheel assembly Not Provided and a 9 16 inch wrench Blue loc tite Allen wrench for wheel collars White wood glue such as Elmer s or Epoxy Fasten the...

Страница 7: ...ssion nuts Now lets get the tail wheel assembly installed Once the mains are on find the holes for the tail wheel assembly and open Once the mains are on find the pre marked holes for the tail wheel a...

Страница 8: ...ng the end on the rubber grommets of the servo Mark the drilling location for the 4 40 bolts Drill the holes for the 4 40 bolts in the wheel pants at the locations you ve marked Apply some white wood...

Страница 9: ...opy to the fuselage access hatch to determine screw locations Mark four to eight evenly spaced locations for the screws on each side Double check to ensure all the marked screw locations will go into...

Страница 10: ...e you can use the pre marked firewall this may by slightly off due to variances when cutting the cowl from the molds DA 150 170 installation The firewall is pre marked so you ll just need to center yo...

Страница 11: ...you will end up with a professional installation that will make an impression at the field Close the choke and place a piece of tape over the carburetor inlet and exhaust outlet to keep out any dust w...

Страница 12: ...e holes of the trailing edge Apply epoxy to one side of the hinges and insert them into the holes figure 73 74 and 75 11 Apply epoxy into the leading edge holes of the control surface and the other si...

Страница 13: ...ol surface fully deflected up and iron it in place Check to make sure you still have full surface travel once you have completed figure 78 79 and 80 Tip 5 Optional step After your epoxy has cured it w...

Страница 14: ...elevators Two or three servos for rudder equaling 800oz One throttle servo 70oz or better Ten 1 5 aluminum servo arms One or two 3 arms to tie rudder servos One 4 offset rudder servo arm One Fuel dot...

Страница 15: ...position Screw in your two HD ball links onto the counterclockwise ends of the 2 5 H9 push rods and screw the other end into the control horn Ensure everything is still centered Don t forget to add lo...

Страница 16: ...l servo arms to tie the two or three servos together as well as a servo matching devise Install your pull pull cable using the 60lbs leader provided Please discard the wire provided with the Dubro pul...

Страница 17: ...ach side of the fuse They will both accept HD standard switches Mount your switches at this time Install the fuel filling device in a location of your choice In this case we installed it just behind t...

Страница 18: ...the wings installed mark the anti rotation pins inch from the fuselage side Remove the wings and drill a small hole in the anti rotation pins You can find appropriate sized hitch pins at most local ha...

Страница 19: ...70 expo 45 degrees for elevators with 40 to 70 expo 45 degrees for rudder with 30 to 70 expo or as much as you can stand for hardcore flyers CG Range is 7 1 2 to 9 inches or center of tube Place an to...

Страница 20: ...ardware Gently tug on each surface to make sure the hinges are properly bonded Check the four 4 40 horizontal stabilizer fasteners and ensure they re in place and secured Check all servos for mounting...

Страница 21: ...r throttle management and avoid high speed when executing high stress maneuvers such as Walls Parachutes and Blenders As a general rule the throttle must be at idle position whenever the nose is point...

Страница 22: ...22 Throw Template If printing from Adobe turn off page scaling Cut out around all the dotted lines...

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