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150 to 200cc Edge540 and 540T ARF 

Instruction Manual 

 

Congratulations and thank you for purchasing the Performance Aircraft Unlimited 43% Edge 540.  The Zivko 
Edge 540 was designed and developed to be the best aerobatic aircraft in the world and it delivered!  Not only 
does this aircraft dominate IAC competition but has also found a home in the Red Bull racing circuit where it 
has won title after title.  The 540 stands for the powerful Lycoming 540 motor that puts out more than 300hp.  
Made from modern composites, this aircraft is sure to be on the podium for some time to come. 
  
The PAU Edge is no different!  Designed with 2963 sq inches of wing area while keeping the total weight down 
has made this aircraft a true performer.  All wood construction and top quality hardware make it hard to beat.  If 
you want an aircraft precise enough to compete in IMAC or to turn it loose for the wildest 3D maneuvers on the 
planet, the 36% PAU Edge’s are the only choice.  PAU has also increased the aileron size and really beefed up 
the wings.  The fuse is redesigned and now accepts the DA-120 and has a much more aggressive stance.  More 
side area and stubble surface changes clean this aircraft up further in knife.  Just as it’s full-scale counterpart, 
the PAU Edge has found victory in competition aerobatics.  
 
 

Содержание Edge540

Страница 1: ...the podium for some time to come The PAU Edge is no different Designed with 2963 sq inches of wing area while keeping the total weight down has made this aircraft a true performer All wood constructio...

Страница 2: ...nd propeller 8 channel computer radio and receiver recommended Batteries and switches with regulators if using Ion batteries Six aileron servos rated at least at 150oz of torque Four elevator servos r...

Страница 3: ...embly 1 Canopy 1 Carbon fiber wing 1 Carbon fiber stabilizer tube 4 Nylon wing retention bolts 10 H9 titanium pushrods turnbuckles 1 set of Dubro wheel collars 1 pair of Dubro wheel axels 1 HD Dubro p...

Страница 4: ...sure a scratch free finish Place an to ensure task completion Go over you model as necessary with a covering iron to insure all joints seams and corners are sealed properly Use your iron to ensure the...

Страница 5: ...refully cut through the covering and into the laser cut lines in the fuse Remove the covering and carefully remove the wood within the frame Test fit the windows as some slight trim work may be requir...

Страница 6: ...ack marked wheels Fuselage Rudder Carbon Fiber Tail wheel assembly Not Provided and a 9 16 inch wrench Blue loc tite Allen wrench for wheel collars White wood glue such as Elmer s or Epoxy Fasten the...

Страница 7: ...ssion nuts Now lets get the tail wheel assembly installed Once the mains are on find the holes for the tail wheel assembly and open Once the mains are on find the pre marked holes for the tail wheel a...

Страница 8: ...ng the end on the rubber grommets of the servo Mark the drilling location for the 4 40 bolts Drill the holes for the 4 40 bolts in the wheel pants at the locations you ve marked Apply some white wood...

Страница 9: ...opy to the fuselage access hatch to determine screw locations Mark four to eight evenly spaced locations for the screws on each side Double check to ensure all the marked screw locations will go into...

Страница 10: ...e you can use the pre marked firewall this may by slightly off due to variances when cutting the cowl from the molds DA 150 170 installation The firewall is pre marked so you ll just need to center yo...

Страница 11: ...you will end up with a professional installation that will make an impression at the field Close the choke and place a piece of tape over the carburetor inlet and exhaust outlet to keep out any dust w...

Страница 12: ...e holes of the trailing edge Apply epoxy to one side of the hinges and insert them into the holes figure 73 74 and 75 11 Apply epoxy into the leading edge holes of the control surface and the other si...

Страница 13: ...ol surface fully deflected up and iron it in place Check to make sure you still have full surface travel once you have completed figure 78 79 and 80 Tip 5 Optional step After your epoxy has cured it w...

Страница 14: ...elevators Two or three servos for rudder equaling 800oz One throttle servo 70oz or better Ten 1 5 aluminum servo arms One or two 3 arms to tie rudder servos One 4 offset rudder servo arm One Fuel dot...

Страница 15: ...position Screw in your two HD ball links onto the counterclockwise ends of the 2 5 H9 push rods and screw the other end into the control horn Ensure everything is still centered Don t forget to add lo...

Страница 16: ...l servo arms to tie the two or three servos together as well as a servo matching devise Install your pull pull cable using the 60lbs leader provided Please discard the wire provided with the Dubro pul...

Страница 17: ...ach side of the fuse They will both accept HD standard switches Mount your switches at this time Install the fuel filling device in a location of your choice In this case we installed it just behind t...

Страница 18: ...the wings installed mark the anti rotation pins inch from the fuselage side Remove the wings and drill a small hole in the anti rotation pins You can find appropriate sized hitch pins at most local ha...

Страница 19: ...70 expo 45 degrees for elevators with 40 to 70 expo 45 degrees for rudder with 30 to 70 expo or as much as you can stand for hardcore flyers CG Range is 7 1 2 to 9 inches or center of tube Place an to...

Страница 20: ...ardware Gently tug on each surface to make sure the hinges are properly bonded Check the four 4 40 horizontal stabilizer fasteners and ensure they re in place and secured Check all servos for mounting...

Страница 21: ...r throttle management and avoid high speed when executing high stress maneuvers such as Walls Parachutes and Blenders As a general rule the throttle must be at idle position whenever the nose is point...

Страница 22: ...22 Throw Template If printing from Adobe turn off page scaling Cut out around all the dotted lines...

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