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15 | P a g e

 PATON

®

 VDI PROFESSIONAL SERIES DC MMA/TIG/MIG/MAG

 

 

ATTENTION!

 

Use a gated welding torch with a 9 mm (VDI 160P) or 13 

mm  (VDI  200P  and  VDI  250P)  bayonet  connector.  Select  the  maximum 
current of the welding torch according to the specifications.

 

 

ATTENTION!

 

Do not sharpen the electrode tip to a needle-like shape, as 

such  a  shape  can  cause  deviation  of  a  welding  arc  from  side  to  side.  The 
properly  sharpened  electrode  tip  should  have  a  slightly  blunted  end  with  a 
diameter corresponding  to the specified welding current. In welding with  a 
large  welding  current,  the  high-sharpened  electrode  easily  melts  due  to 
insufficient  heat  dissipation.  The  sharpening  marks  should  be  arranged 
along the electrode centerline. 

 

4.2. OPERATIONAL CYCLE OF THE WELDING PROCESS TIG – LIFT 

 

 

 

The procedure for changing the values of the operational parameters of the welding unit is described 

in Section 6.1

.

 

 

4.3. TIG-LIFT CONTACT ARC-STARTING FUNCTION 

This function is set by default and is designed for welding torches with contact arc starting, without 
using  oscillators  and  other  like  devices.  In  contrast  to  conventional  methods  of  arc  starting,  the 
contact arc starting prevents the formation of current surge at the instant of time of arc starting. As a 
result, disintegration of the no consumable tungsten electrode and ingress of the electrode particles 
into the weld can be prevented. 
When  this  function  has  been  activated,  contact  the  electrode  with  the  workpiece.  It  is  allowed  to 
hold  the  electrode  in  this  position  for  an  unlimited  length  of  time.  When  the  operator  is  ready  to 
welding (for example, when the operator has lowered the protective shield and purged the weld area 
with gas), it is necessary to lift  the electrode tip slowly from the workpiece. The welding unit will 
sense this action as a signal to  start  welding, and the welding current will be linearly  increased to 
the set value. To prevent surface melting of the electrode tip, the rate of lifting the electrode should 
correspond  to  the  set  welding  current  value.  The  period 

[TIME  UP  ARC]

  of  linear  current  rise  is 

discussed in 

Section 4.4.  

 

 

t, s 

Содержание VDI 160 PRO

Страница 1: ......

Страница 2: ...T ARC WELDING MODE 12 3 8 REDUCTION OF OPEN CIRCUIT VOLTAGE 13 3 9 WELDING AT PULSE WELDING CURRENT 13 4 ARGON ARC WELDING PROCESS TIG 14 4 1 PREPARING THE WELDING UNIT FOR OPERATION 14 4 2 OPERATIONA...

Страница 3: ...3 SEMIAUTOMATIC ARC WELDING PROCESS MIG MAG 24 8 OPERATION WITH AN ELECTRIC GENERATOR 24 9 MAINTENANCE 25 10 STORAGE 25 11 TRANSPORTATION 25 12 SPECIFICATION DATA 25 13 DELIVERY SET 26 14 SAFETY INSTR...

Страница 4: ...ure that all product in series production are in conformity with the product sample detailed in this report The applicant should hold the whole technical report at disposal of the competent all the ri...

Страница 5: ...ore than 80 Not more than 0 6 mm 1 75 1 5 115 2 155 2 5 195 4 310 6 465 3 mm Not more than 120 Not more than 0 8 mm 1 5 75 2 105 2 5 130 4 205 6 310 4 mm Up to 160 Not more than 1 0 mm 2 75 2 5 95 4 1...

Страница 6: ...cantly reduced as compared with other welding units with similar characteristics The basic advantages of the PATON welding units are the following 1 The possibility to adjust welding parameters in wid...

Страница 7: ...MAG 5 500 Hz Increased current arc starting function of the manual arc welding process Adjustable Reduced voltage welding function of the manual arc welding process Adjustable Protection against elect...

Страница 8: ...THS OF THE WELDING CABLES ARE INDICATED BELOW Cable length m Maximum current A Cross section area of the cable conductor mm2 Cable designation 4 8 m Not more than 160 16 mm2 KG 1 16 5 10 m Not more th...

Страница 9: ...ted in very rare cases using special electrodes an electrode wire is connected b for TIG welding a TIG torch is connected c for MIG MAG welding with a self shielding wire the polarization change wire...

Страница 10: ...allic particles for example when grinding the weld sucked into the welding unit by the unit ventilator ATTENTION After fall from a height the welding unit might be a source of electrical shock Install...

Страница 11: ...skipped press the button 4 again the methods are switched over and over again 7 Holding the button 3 for about 5 seconds we gain access to the locked functions of the welder 8 Using the buttons 1 set...

Страница 12: ...because the operation of the welding unit and reliable arc starting in these conditions are possible only if the welding unit is connected to a high power system The procedure for changing the values...

Страница 13: ...C of the welding unit is 1 4 V A This value is optimal for the most common electrodes and with rutile coating ANO 21 In order to facilitate welding with electrodes with standard coating UONI 13 45 it...

Страница 14: ...reach places The proper adjustment of the welding process parameters in the welding at pulse welding current has a direct effect on the weld quality specifically reduces weld metal porosity and decre...

Страница 15: ...nufacturer of the welding unit The order of preparing the device for TIG welding 1 Connect the TIG torch to connector socket B 2 Connect the grounding cable to connector socket A 3 Connect the groundi...

Страница 16: ...s set by default and is designed for welding torches with contact arc starting without using oscillators and other like devices In contrast to conventional methods of arc starting the contact arc star...

Страница 17: ...welding process affects the weld parameters similar to the movement of the operator hand in manual arc welding process specifically at hard to reach places The proper adjustment of the welding process...

Страница 18: ...st the voltage at the output terminals of the unit As an external electrode wire feeding unit any independent electrode wire feeding unit with an integrated special power supply for the unit driving m...

Страница 19: ...o the outlet of the power supply system 13 Connect the power cable of wire feeder unit to the outlet of the power supply system 14 Set switch 7 on the rear panel of the welding unit to position I swit...

Страница 20: ...matic arc welding For welding with any wire diameter in the range of 0 6 1 2 mm set the medium electrode wire feed velocity of 7 10 m min and the medium welding voltage of about 19 V Notwithstanding t...

Страница 21: ...welded in the welding voltage decay mode The default voltage modulated reduction period TIME DOWN VOLTAGE is 1 0 s and can be varied by the operator at his option see Section 6 1 5 4 INDUCTANCE CONTRO...

Страница 22: ...amplitude POWER OF PULSE higher than 0 The voltage pulse amplitude should be set in percentage of the welding voltage specified for the welding process Example Welding is to be performed with electro...

Страница 23: ...ssian 1 When the device is turned off press and hold the MENU button then start the device with the main switch 2 The language change function appears on the main screen To change the language press t...

Страница 24: ...stment 1 A for VDI 200 PRO c 12 250 A adjustment 1 A for VDI 250 PRO 230 V POWER HOT START Current intensity in the increased current arc starting mode 40 default value a 0 OFF 100 at low currents adj...

Страница 25: ...ne of three function levels OFF default value a 1st stage Hardest arc b 2nd stage Average arc c 3rd stage Softest arc TIME UP VOLTAGE Time up voltage 0 1 s default value a 0 1 5 0 s adjustment 0 1 s T...

Страница 26: ...illed see Section 15 Safety instructions 2 At half yearly intervals purge the welding unit with dry compressed air 3 When working in environment with excessive dust content manually clean the passages...

Страница 27: ...ing voltage for the semiautomatic arc welding process MIG MAG 12 28 V 13 DELIVERY SET 1 Welding unit with a power cable 3 m in length 1 pcs 2 The welding cable 3 m in length with an Abicor Binzel DE 2...

Страница 28: ...goggles or with non flammable radiation absorbing screens VAPOUR AND GASES MAY BE DANGEROUS The resulting smoke and harmful gases should be removed from the work area by means of specialized equipment...

Страница 29: ...lid removed is forbidden NOISE ASSOCIATED WITH WELDING CAN BE HARMFUL The welding arc formed during welding can emit sounds higher than 85dB for 8 hours of working time Welders operating the equipmen...

Страница 30: ...ent Cleaning should be carried out carefully keeping the compressor hose at a sufficient distance to avoid damage to the soldering of electronic components and mechanical parts Also the basic warranty...

Страница 31: ...quipment you should get information on approved collection systems from our local representative By applying this European Directive you will protect the environment and human health If you would like...

Страница 32: ...P a g e PATON VDI PROFESSIONAL SERIES DC MMA TIG MIG MAG 17 ELECTRICAL SCHEMATIC DIAGRAM Basic electrical diagram Source PATON VDI 160 200 250 DC MMA TIG MIG MAG BIS 0403 BUV 0400 V BVR 0400 230 V 400...

Страница 33: ...nature of the seller Central PATON Service Center Przemys owa 14 Street Rzesz w City Poland zip code 35105 Head of Service Center Piotr B aszkowski Phone 48 22 290 86 96 e mail service patonwelding de...

Страница 34: ...AND FAULTY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzesz w 14 Przemys owa Street DATE OF REPORT TO REPAIR DATE OF SERVICE REPAIR _____________...

Страница 35: ...TY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzesz w 14 Przemys owa Street DATE OF REPORT TO REPAIR DATE OF SERVICE REPAIR ________________ _____...

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