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Operator's Manual   

 DS 50 / 0002

Second Edition 03/18/1997 – CSH  (con:K2AA V1.0)  031-300-190014_A.doc

3

The LMI can only work correctly, if all adjustments have been properly set. For correct
adjustment, the operator has to set the operating code and the parts of line (reeving) thoroughly
and correctly in accordance with the real rigging state of the crane. To prevent material damage
and serious or even fatal accidents, the correct adjustment of the LMI has to be ensured before
starting the crane operation

3 SYSTEM DESCRIPTION

The PAT Load Moment Indicator DS 50 consists of a central micro processor unit with build in length- and
angle sensor, operating console, pressure transducers, and anti-two block switch(es).

The system operates on the principle of reference/real comparison. The real value, resulting from the
pressure measurement is compared with the reference data, stored in the central processor memory and
evaluated in the microprocessor. When limits are reached, an overload-warning signal is generated at the
operator’s console.

The fixed data regarding the crane, such as capacity charts, boom weights, centers of gravity and
dimensions are stored in memory chips in the central processor unit. This data is the reference information
used to calculate the operating conditions.

The length/angle sensor mounted inside the cable reel, which is mounted on the boom registers boom
length and boom angle. The boom length is measured by the cable reel cable, which also serves as an
electrical conductor for the anti two-block switches.

Pressure transducers attached to the piston and rod sides of the hoist cylinder measure the crane load.

The console has two functions:

  displays information to the operator

  input terminal for operating mode and reeving (parts of line)

The operator’s console is mounted in the operator’s field of vision. For a better identification of displays
and operating elements, they are continuously backlit during operation.

Содержание DS 50

Страница 1: ...Second Edition 03 18 1997 CSH con K2AA V1 0 031 300 190014_A doc LOAD MOMENT INDICATOR DS 50 0002 OPERATOR S MANUAL MANITEX...

Страница 2: ......

Страница 3: ...warranties of marketability and fitness for a particular purpose PAT shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing perfor...

Страница 4: ......

Страница 5: ...n 5 3 2 Control Identification 6 4 Pre Operational Inspection 9 4 1 Anti two block devices 9 4 2 Pre Operation Inspection and Calibration Verification 10 5 System Operation 12 5 1 Operating Mode Selec...

Страница 6: ...nufacturer for specific crane operation and load limits 2 WARNINGS The LMI is an operational aid that warns a crane operator of approaching overload conditions and warns of overhoist conditions which...

Страница 7: ...red in the central processor memory and evaluated in the microprocessor When limits are reached an overload warning signal is generated at the operator s console The fixed data regarding the crane suc...

Страница 8: ...Operator s Manual DS 50 0002 4 Fig 1 Components of the LMI system PAT DS 50...

Страница 9: ...ith an automatic test of the LMI system of lamps and audible alarm During the test the LC display shows 8 88 8 8 First the operating mode is determined by input of the operating code number System awa...

Страница 10: ...rols that are described as follows Fig 2 Operating Console 1 LC Display 2 Load Moment Limit Light 3 Load Moment Prewarning Light 4 Alarm Light Anti Two Block 5 Button UP 6 Button DOWN 7 Button and Con...

Страница 11: ...s condition has been reached Load Moment Prewarning Light The yellow LOAD MOMENT PRE WARNING LIGHT 3 will light up when the load on the crane reaches the defined prewarning area thus indicating that a...

Страница 12: ...fer to chapter 5 3 Button OK Key for acknowledgment of an error message The correct setting of the operation mode and the reeving is of utmost importance for the proper function of the system and the...

Страница 13: ...The hoist line runs through the A2B weight With even parts of hoisting line the weight shall be attached to the dead end line With odd parts of hoisting line the weight shall be attached to the line...

Страница 14: ...the red warning light 4 sounding the audible alarm locking out of the hoist up and telescope out functions and if the overload shutoff option is installed a lockout of the boom down function will occ...

Страница 15: ...all controls of the LMI before operating the crane see Section 3 2 Lifting a load of known weight and comparing the load to the information displayed on the LMI see Section 5 2 shall check the proper...

Страница 16: ...start function automatically after system start Manually at each modification of the crane configuration by pressing key The operating mode key and the cursor keys light up The operating mode selectio...

Страница 17: ...nd the cursor keys light up The reeving selection is displayed XX present reeving select reeving use cursor keys and to modify the reeving confirm selection By pressing again key The cursor keys and t...

Страница 18: ...eeving selection are active the LC display serves as data display Press keys and to select the values There are 9 display positions Display Position Y Displayed Value XXXX 0 error message 1 main boom...

Страница 19: ...upted so that 2 seconds later approx the cutoff relay is de energized 6 SERVICE AND MAINTENANCE Daily maintenance of the load moment indicator consists of inspecting The electrical wiring connecting t...

Страница 20: ...correct the fault Faults within the electronic microprocessor shall be repaired by factory trained service personnel When these faults occur the competent service organization shall be contacted Malfu...

Страница 21: ...us or angle given in the load capacity chart E03 Boom position is out of the permissible working area over front Move boom back to the permissible working area See lifting diagram in the load capacity...

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