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Page 7 

Fig. 8  Operating Handle Lock Plate 

Step 12—Install Operating Mechanism  

Two  types  of  manual  operating  mechanisms 
are available for the TTR8 Switch: 

 

Swing-handle operator 

 

Worm gear mechanism 

A  motor  operator  also  can  be  supplied  for 
remote operations. 

 

Swing Handle Operator

  

To install the swing handle operator: 
1.

 

With  ground  strap  in  place  on  vertical 
operating  pipe,  slide  handle  and  handle  lock 
plate  over  the  end  of  the  vertical  operating 
pipe 

2.

 

Fasten  the  lock  plate  at  the  proper  location.  
Recommended height for the lock plate is 3 ft. 
6 in. above ground.   

 

Note:

  

The lower end of the vertical operating 

pipe  should  extend  through  the  lock  plate  at 
least 3 inches.  It may extend as much as 3 feet 
or more, just so it doesn’t touch the ground or 
column footing. 

 

3.

 

The  lock  plate  assembly  (Fig.  8)  consists  of 
two castings, mounted on the pipe guide plate, 
which  can  be  easily  adjusted  in  an  arc  to 
provide  the  required  rotation.    These  act  as 
locks for the manual operating handle when it 
is  dropped  from  the  operating  position.    The 
handle must be raised to a horizontal position 
for operation. 

4.

 

With  the  switch  in  the  fully  closed  position, 
set  the  handle  clamp  so  its  set  screws  are  4 
inches  above  the  lock  plate  and  its  vertical 
centerline is at or near as possible to the closed 
position, see Fig. 8.   

5.

 

Temporarily fasten the handle to the pipe with 
the set screws.   

Worm Gear Mechanism  

1.

 

With ground strap in place on vertical operating 
pipe,  slide  worm  gear  mechanism  over  the 
vertical  operating  pipe  and  attach  it  to  the 
structure. 

2.

 

Remove the small position indicators, which are 
attached  to  the  worm  gear coupling  with  Allen 
set screws. 

3.

 

Tighten  hex  head  set  screws  in  the  coupling 
until the vertical operating pipe is pierced. 

4.

 

If  all  stops  at  switch  elevation  have  been  set, 
including  the  offset  bearing,  then  it  is  safe  to 
reinstall  the  position  indicators  on  the  worm 
gear  mechanism.    These  indicators  should  not 
quite  touch  the  raised  boss  on  the  worm  gear 
housing  in  either  the  open  or  closed  position.  
There  is  a  possibility  of  damage  to  the 
indicators or the coupling if this is not observed 

 
Motor Operator 

For  remote  operation,  a  motor  operator  is  supplied 
and  it  should  be  installed  per  the  instructions 
supplied with it.   
 

Step 13—Adjust Drive Phase

 

With  the  interphase  linkage  disconnected,  make 
adjustment  to  the  offset  rod  and  offset  bearing  to 
obtain  your  fully  open  and  closed  positions,  and 
toggle on your offset bearing.  Details of adjustment 
are discussed on the next page. 
 
 

Содержание TTR-8

Страница 1: ...Page 0 Installation and Adjustment Manual For Type TTR 8 Vertical Break Switch 7 5kV thru 230kV IB TTR8 C Jan 2017 ...

Страница 2: ...plice and Guide Plate 6 Step 11 Install Offset Rod 6 Step 12 Install Operating Mechanism 7 Step 13 Adjust Drive Phase 7 Switch Adjustment Tips 8 Step 14 Install and Adjust Interphase Rods 9 Step 15 Arcing Horn Installation 10 Step 16 Installation of Corona Rings and Balls 10 Step 17 Final Checks 10 Terminal Connections 10 Maintenance 11 Appendix A Counterbalances 12 Trouble Shooting 13 Renewal Par...

Страница 3: ...achments for hoisting should be made to the switch bases unless otherwise instructed See Fig 2 CAUTION When uncrating switches having blade counterbalances Fig 3 open the switch blade to relieve the pressure of the counter balance before removing the live parts from the base INSTALLATION AND ADJUSTMENT If the switches have already been assembled with insulators at the factory proceed to step 5 How...

Страница 4: ...ghtly for subsequent contact alignment This alignment will be discussed later under blade entry step 6 Note The counterbalances are assembled at the factory for the mounting positions as required for each installation If it is necessary to change the mounting position of the switch in the field the counterbalance must be changed as well See Appendix A on page 12 Step 5 Mount Switches Assemble the ...

Страница 5: ...ly level and one high on the left This is due to many variables and tolerances plus the free play or clearance in pin connections of all the switches and control parts With the switch blade in the closed position the gooseneck crank arm and fork link will over toggle to the left of the switch center line when looking from hinge to jaw end of the switch phase Note switch blade angle in the blade cl...

Страница 6: ...ase Switch Crank Switch Base Pipe Splice Bearing Plate Supplied Only When Structure Height Exceeds 23 Feet Interphase Rods Vertical Operating Pipe VOP Ground Strap Kirk Key Interlock And Interlocking Adapter Optional Adjustable Lock Plate With Position Indication Swing Handle Switch Rotor Bearing VOP Coupling 45 Fig 5 Typical Three pole TTR 8 Switch Installation ...

Страница 7: ...cted switches using the 5 8 coupling bolt supplied with the unit 2 Install accessory items Refer to the drawings shipped with the unit for instructions on installing accessory items auxiliary switches mechanical interlocks position indicators ground straps etc which mount on the vertical operating pipe Step 10 Install Pipe Splice and Guide Plate A pipe splice and guide plate Fig 5 are furnished fo...

Страница 8: ...the handle clamp so its set screws are 4 inches above the lock plate and its vertical centerline is at or near as possible to the closed position see Fig 8 5 Temporarily fasten the handle to the pipe with the set screws Worm Gear Mechanism 1 With ground strap in place on vertical operating pipe slide worm gear mechanism over the vertical operating pipe and attach it to the structure 2 Remove the s...

Страница 9: ...also affect the final position of the open or closed switch blade as described below If the offset bearing is pulling the switch open Fig 9 Shortening will reduce toggle pressure in the closed position and add in the open position It may also decrease blade roll in on close and increase blade open angle Lengthening will reduce the toggle pressure in the open position and add to the close position ...

Страница 10: ...ter the drive phase is adjusted for proper open and closed blade positions and toggle With all blades in the closed position install the interphase rods and offset crank rod as follows a Lengthen the interphase rods that are in compression during opening as much as possible yet allowing for the pins to be inserted b On the rods that are in tension during opening shorten them as much as possible ye...

Страница 11: ... bolts are tightened with switch in close position 5 In opening the blades should rotate to relieve the jaw contact pressure 6 Tighten all lock nuts and pierce bolts 7 For swing handle operating mechanisms a Operate the switch and move the adjustable lock castings until they exert pressure against the handle in both the open and closed positions of the switch This provides a slight torsional wind ...

Страница 12: ...pplying the lubricants at pivot points The grease should be durable and able to retain its viscosity over a wide temperature range Field Lubrication of Outdoor Switches None required at installation unless switches were exposed to abnormal conditions during storage for a considerable length of time During regular cleaning give them a light coat of grease Table 1 RECOMMENDED TORQUE FOR ALUMINUM BOL...

Страница 13: ...e installing pin A 6 Raise the blade to relieve pressure 7 Remove the vise grip pliers 8 File off any burrs on the counterbalance shaft 9 Proceed to step 5 of installation and adjustment on page 3 CHANGE TO INVERTED WARNING When performing this procedure use care because parts are in tension Additional parts are required contact the factory before proceeding 1 Start with the switch blade in the CL...

Страница 14: ...rd bearing to the closed position Verify the moving contact or beavertail is at a 0 4 parallel with the switch base If the outboard bearing is pushing the switch closed then lengthen the offset rod by using the vernier adjustment until the 4 closing can be obtained For pulling the switch closed shortening the offset rod should be necessary pg 8 Blade is too high in the jaw not in the centerline of...

Страница 15: ...s pulling the swich closed lengthen the offset rod For pulling the switch closed shorten the offset rod pg 8 Outboard bearing snaps violently over dead center close and open Shorten trail radius by 1 4 and retry until offset bearing snaps over dead center but not violently pg 9 RENEWAL PARTS Refer to the switch nameplate when ordering renewal parts The nameplate is attached to the base assembly of...

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