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7

11) Gas test (TIG) 

Pressing this button switches on the shielding 

gas for 15s to allow purging of the torch and checking of the gas 

flow. Pressing the button before 15s has expired will stop the gas 

flow.

12) HF ignition 

When illuminated the TIG torch will start with High 

frequency ignition not requiring contact of the Tungsten electrode 

with the work (TIG Mode).

13) Power Pulsing 

When illuminated the output power will be 

pulsed in accordance with the variables selected on the main control

14) Multifunction Display 

Displays parameters as as indicated 

by the illuminated LED at the side of the display A= Amperaqe 

V=Voltage, S= Seconds, Hz= Hertz (frequency), %=Percentage 

value.

15) MMA selector

 This button selects MMA welding and will latch on 

the power output when the LED is illuminated. you can also toggle 

through hot start and arc force settings foe MMA

16) Parameter adjustment Dial

 This knob is used to adjust 

multiple parameters dependant upon the parameter selected on the 

pictogram above the knob.

17) Parameter toggle buttons

 These buttons toggle the selected  

parameter and can be used to select the require parameter as 

indicated by the LED on the Pictogram.

18) Pre gas

 This control adjusts the pre-gas time before the arc 

strikes from 0.0-1s

19) Initial Current 

This is the start current for the arc and can be 

maintained as long as the trigger is pressed down in 4T mode. it can 

be 5 Amps up the set main current

20) Upslope

 This is the time take to increase the arc current from 

the initial current to the welding current and can be from 0 to 5 

seconds

21)

 

Main amperage control

 This control is used to control the 

welding current in TIG and MMA modes.

22) Pulse width

 This is the percentage of the pulse spent at peak 

current 5-100%

23) Pulse frequency.

 This is the number of times the power 

switches from peak to back ground every second. 0.5-100Hz

24) Base current 

This is the background current in pulse welding 

mode 5-250A 

25) Downslope

 This is the time taken for the power to fall to the final 

current (in 4T mode) 

26) Final Current

 This is the final or crater fill current that can be 

maintained while the trigger is pressed (in 4T mode), 5-250A

27) Post Gas

 This allows control of the post gas flow at the end of a 

weld when in TIG mode. It is adjustable from 0.1 to 10 seconds.

5.0 Installation

Read entire installation section before starting installation.

SAFETY PRECAUTIONS

• ELECTRIC SHOCK can kill.
• Only qualified personnel should perform this installation.
• Only personnel that have read and understood the Operating 

Manual should install and operate this equipment.

• Machine must be grounded per any national, local or other 

applicable electrical regulations.

• The power switch is to be in the OFF position when installing 

work cable and electrode cable and when connecting other 

equipment.

5.1 Unpacking the Machine

Carefully remove the machine from the packaging, we recommend  

you retain the packaging until the machine has been fully installed 

and tested incase it has been damaged in transit and has to be 

returned to the re-seller.

5.2 Location

Be sure to locate the welder according to the following guidelines:
In areas, free from moisture and dust. 
Ambient temperature between 0-40

0

C.

In areas, free from oil, steam and corrosive gases.
In areas, not subjected to abnormal vibration or shock.
In areas not exposed to direct sunlight or rain.
Place at a distance of 12” (300 mm) or more from walls or similar 

that could restrict natural airflow for cooling.

5.3 Input and grounding connection 

WARNING

Before starting the installation, check that your power supply 

is adequate for the voltage, amperage, phase, and frequency 

specified on the Machine nameplate.

Operate the welding power source from a three-phase 50/60 Hz, 

AC power supply. The input voltage must match one of the electrical 

input voltages shown on the input data label on the unit nameplate. 

The XTT 250 DC P machine should only be used on 400V supply. 

Refer to the specifications table for voltage tolerances. 
Have a qualified electrician connect the input plug. For long runs 

over 30m , larger copper wires should be used. The green/yellow 

wire in the input cable connects to the frame of the machine. This 

ensures proper grounding of the machine when the machine plug is 

inserted into the receptacle.

5.4 Output Polarity Connections

Electrode polarity
MMA electrodes are generally connected to the ‘+’ terminal and the 

work lead to the ‘-‘terminal
But if in doubt consult the electrode manufacturer’s literature.
IF TIG welding the torch should always be connected to the ‘-’ 

terminal.

5.5 Torch installation

MMA cable connections

OPERA

TION

Step Current, 4T mode

Release

Press

Release

Initial 
Current

Final 

Current

Post Gas

Pre Gas

Press

Tap 

Button

Содержание XTT 250 DC P

Страница 1: ...OPERATORMANUAL ISSUE 4 XTT 250 DC P ...

Страница 2: ... maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2008 and are independently audited by NQA The entire product range carries the CE mark and is constructed in accordance with European directives and the product specific standards where they apply Further Information Parweld is the UK s leading manufacturer of MIG TIG and Plasma torches and cons...

Страница 3: ...Installation 7 5 6 Work return lead connection 8 6 0 Operation 8 6 1 MMA Welding guide 8 6 2 Basic TIG welding guide 8 6 3 Machine setup for TIG welding 9 6 3 1 DC TIG Welding no Pulse 9 6 3 2 DC TIG Welding Pulse 10 6 4 MMA welding setup 11 7 0 Fault finding 12 8 0 Accessories 15 8 1 Torch spares 15 8 3 Gas equipment 15 8 4 Torch exploded view 16 9 0 EC declaration of conformity 18 9 1 RoHS Compl...

Страница 4: ... health FUMES AND GASES can be hazardous Keep your head out of the fumes Do not breathe the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and gases If ventilation is poor wear an approved respirator Read and understand the Material Safety Data Sheets MSDS s and the manufacturer s instructions for metals consumable coatings cleaners and de...

Страница 5: ... NOISE can damage hearing Noise from some processes or equipment can damage hearing Wear approved ear protection if noise level is high Shielding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect compressed gas cylinders from excessive heat mechanical shocks physical damage slag open flames sparks and arcs Install cylinders in an upright position by securing to...

Страница 6: ... the machine is currently switched on when the light is illuminated 5 Fault light This indicates a fault or over temperature condition with the machine refer to the fault finding section for further information 6 Gas Output connection This is a 3 8 BSP connection for the gas output connection to the welding torch TIG welding 7 Negative connection This is used to connect the electrode holder in MMA...

Страница 7: ...de It is adjustable from 0 1 to 10 seconds 5 0 Installation Read entire installation section before starting installation SAFETY PRECAUTIONS ELECTRIC SHOCK can kill Only qualified personnel should perform this installation Only personnel that have read and understood the Operating Manual should install and operate this equipment Machine must be grounded per any national local or other applicable e...

Страница 8: ...ypes of electrodes Arc welding electrodes are classified into a number of groups depending on their applications There are a great number of electrodes used for specialized industrial purposes which are not of particular interest for everyday general work These include some low hydrogen types for high tensile steel cellulose types for welding large diameter pipes etc The range of electrodes dealt ...

Страница 9: ...ease the torch trigger and the power will slope down and switch off TIG welding guide ranges Electrode diameter DC current amps 0 040 1 0mm 20 60 1 16 1 6mm 75 150 3 32 2 4mm 150 250 Tungsten electrode types Type Application Colour Thoriated 2 DC welding of mild steel Stainless steel and Copper Red Ceriated 2 DC welding of mild steel Stainless steel Copper AC welding of aluminium magnesium and the...

Страница 10: ...r amperage than without pulse 50 100Hz really stiffens the arc and let you pinpoint the arc more than without pulse 0 5 10Hz reduces heat input the most The selected amperage and the consistency of travel speed can negate some of the effects of Power pulsing Note this function only operates in 4T switch mode 10 Press the toggle button C to move the LED to the slope up time H This can be adjusted f...

Страница 11: ...sequence a Increase welding current b Use smaller diameter electrode c Allow wider gap d Use correct build up sequence OPERATION 1 Press button R to select MMA welding 2 Press the toggle button C to move the LED to the Output current I This can be adjusted from 5 to 250A The value is displayed on the amperage display O 3 Press the toggle button R to move the LED to the Arc force S This can be adju...

Страница 12: ...scale is preventing full fusion f Wrong electrode for position in which welding is done a If bad undercut is present clean slag out and cover with a run from a smaller diameter electrode b Allow for adequate penetration and room for cleaning out the slag c If very bad chip or grind out Irregularities d Use smaller electrode with sufficient current to give adequate penetration adequate penetration ...

Страница 13: ...uide b Refer basic TIG welding guide for ways to reduce arc flutter Description Possible Cause Remedy Welding arc cannot be established a Work clamp is not connected to the work piece or the work torch leads are not connected to the machine b Torch lead is discon nected c Gas flow incorrectly set cylinder empty or the torch valve is off a Connect the work clamp to the work piece or connect the wor...

Страница 14: ... to the machine and re start c Have a qualified service engineer inspect then repair the welder ROUTINE MAINTENANCE The only routine maintenance required for the power supply is a thorough cleaning and inspection with the frequency depending on the usage and the operating environment Warning Disconnect primary power at the source before removing the cover Wait at least two minutes before opening t...

Страница 15: ...et Fitted with 5 8 BSP inlet connections Stock Code Description Maximum Outlet Pressure E700140 Argon Preset Regulator 3 0 Bar E700141 Argon Indicator Regulator 3 0 Bar E700113 1 Gauge Argon 30 lpm flow E700123 2 Gauge Argon 30 lpm flow Flow Meters Features Designed from brass bar whilst the tube and cover are moulded from high quality polycarbonate to ensure high impact resistance and clarity Cal...

Страница 16: ...RO26 and PRO26FX Air Cooled Pro Grip TIG Welding Torch Rating 200A DC 150A AC 60 Duty Cycle EN60974 7 020 to 5 32 0 5mm 4 0mm Electrodes ACCESSORY B 2 3 11 12 13 4 5 10 9 7 6 8 14 15 16 C D E A 1 18 17 1 A F G H I J 1 A K L ...

Страница 17: ...e Description H 45V29 Gas Lens Body 020 0 5mm Bore 45V24 Gas Lens Body 040 1 0mm Bore 45V25 Gas Lens Body 1 16 1 6mm Bore 45V26 Gas Lens Body 3 32 2 4mm Bore 45V27 Gas Lens Body 1 8 3 2mm Bore Standard Gas Lens Cup Stock Code Description I 54N18 Standard Gas Lens Cup 1 4 6mm Bore 54N17 Standard Gas Lens Cup 5 16 8mm Bore 54N16 Standard Gas Lens Cup 3 8 10mm Bore 54N15 Standard Gas Lens Cup 7 16 11...

Страница 18: ...l homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight Polybrominated biphenyl s pbbs 0 1 by weight Polybrominated diphenyl ethers pbdes 0 1 by weight It should be noted that under specific exempted applications where lead is used as an alloying element the fo...

Страница 19: ...s no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for any particular purpose Limitation of Liability Parweld shall not under any circumstances be liable for special indirect or consequential damages such as but not limited to lost profits and business interruption The remedies of the p...

Страница 20: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld co uk info parweld co uk ...

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