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4

1.0 Safety Precautions

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks or severe burns. 
The electrode and work circuit is electrically live whenever the output 
is on. The input power circuit and machine internal circuits are also 
live when power is on. 

Do not touch live electrical parts.

Wear dry, sound insulating gloves and body protection.

Insulate yourself from work and ground using dry insulating mats 
or covers big enough to prevent any physical contact with the work 
ground.

Additional safety precautions are required when any of the following 
electrically hazardous conditions are present: in damp locations 

or while wearing wet clothing; on metal structures such as floors, 
gratings, or scaffolds; when in cramped positions such as sitting, 

kneeling, or lying; or when there is a high risk of unavoidable or 
accidental contact with the work piece or ground.

Disconnect input power before installing or servicing this equipment. 
Lockout/tagout input power according to Safety Standards.

Properly install and ground this equipment according to national and 
local standards.

Always verify the supply ground - check and ensure that input power 
cable ground wire is properly connected to ground terminal in the 
receptacle outlet.

When making input connections, attach proper grounding conductor 

first - double-check connections.

Frequently inspect input power cable for damage or bare wiring - 
replace cable immediately if damaged - bare wiring can kill.

Turn off all equipment when not in use.

Do not use worn, damaged, under sized, or poorly spliced cables.

Do not drape cables over your body.

If earth grounding of the work piece is required, ground it directly 
with a separate cable.

Do not touch electrode if you are in contact with the work, ground, or 

another electrode from a different machine.

Use only well-maintained equipment. Repair or replace damaged 
parts at once. Maintain unit according to manual.

Wear a safety harness if working above floor level.

Keep all panels and covers securely in place.

Clamp work cable with good metal-to-metal contact to work piece or 
worktable as near the weld as practical.

Insulate work clamp when not connected to work piece to prevent 
contact with any metal object.

Welding produces fumes and gases. Breathing these fumes and 
gases can be hazardous to your health.

FUMES AND GASES can be hazardous.

Keep your head out of the fumes. Do not breathe the fumes.
If inside, ventilate the area and/or use local forced ventilation at the 
arc to remove welding fumes and gases.

If ventilation is poor, wear an approved respirator.

Read and understand the Material Safety Data Sheets (MSDS’s) and 
the manufacturer’s instructions for metals, consumable, coatings, 
cleaners, and de-greasers.

Work in a confined space only if it is well ventilated, or while wearing 

an air-supplied respirator. Always have a trained watch person 
nearby. Welding fumes and gases can displace air and lower the 
oxygen level causing injury or death. Be sure the breathing air is 
safe.

Do not weld in locations near de-greasing, cleaning, or spraying 
operations. The heat and rays of the arc can react with vapours to 
form highly toxic and irritating gases.

Do not weld on coated metals, such as galvanized, lead, or cadmium 
plated steel, unless the coating is removed from the weld area, the 
area is well ventilated, and while wearing an air-supplied respirator. 

The coatings and any metals containing these elements can give off 

toxic fumes if welded.

ARC RAYS can burn eyes and skin.

Arc rays from the welding process produce intense, visible and 
invisible (ultraviolet and infrared) rays that can burn eyes and skin. 

Sparks fly off from the weld.

Wear an approved welding helmet fitted with a proper shade of filter 

lense to protect your face and eyes when welding or watching

Wear approved safety glasses with side shields under your helmet.

Use protective screens or barriers to protect others from flash, glare 

and sparks; warn others not to watch the arc.

Wear protective clothing made from durable, flame resistant material 

(leather, heavy cotton, or wool) and foot protection. Welding on 
closed containers, such as tanks, drums, or pipes, can cause them 

to blow up. Sparks can fly off from the welding arc. The flying sparks, 
hot work piece, and hot equipment can cause fires and burns. 

Accidental contact of electrode to metal objects can cause sparks, 

explosion, overheating, or fire. Check and be sure the area is safe 

before doing any welding.

WELDING can cause fire or explosion.

Remove all flammables within 10m of the welding arc. If this is not 

possible, tightly cover them with approved covers.

Do not weld where flying sparks can strike flammable material.

Protect yourself and others from flying sparks and hot metal.

Be alert that welding sparks and hot materials from welding can 
easily go through small cracks and openings to adjacent areas.

SAFETY

Содержание XTT 250 DC P

Страница 1: ...OPERATORMANUAL ISSUE 4 XTT 250 DC P ...

Страница 2: ... maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2008 and are independently audited by NQA The entire product range carries the CE mark and is constructed in accordance with European directives and the product specific standards where they apply Further Information Parweld is the UK s leading manufacturer of MIG TIG and Plasma torches and cons...

Страница 3: ...Installation 7 5 6 Work return lead connection 8 6 0 Operation 8 6 1 MMA Welding guide 8 6 2 Basic TIG welding guide 8 6 3 Machine setup for TIG welding 9 6 3 1 DC TIG Welding no Pulse 9 6 3 2 DC TIG Welding Pulse 10 6 4 MMA welding setup 11 7 0 Fault finding 12 8 0 Accessories 15 8 1 Torch spares 15 8 3 Gas equipment 15 8 4 Torch exploded view 16 9 0 EC declaration of conformity 18 9 1 RoHS Compl...

Страница 4: ... health FUMES AND GASES can be hazardous Keep your head out of the fumes Do not breathe the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and gases If ventilation is poor wear an approved respirator Read and understand the Material Safety Data Sheets MSDS s and the manufacturer s instructions for metals consumable coatings cleaners and de...

Страница 5: ... NOISE can damage hearing Noise from some processes or equipment can damage hearing Wear approved ear protection if noise level is high Shielding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect compressed gas cylinders from excessive heat mechanical shocks physical damage slag open flames sparks and arcs Install cylinders in an upright position by securing to...

Страница 6: ... the machine is currently switched on when the light is illuminated 5 Fault light This indicates a fault or over temperature condition with the machine refer to the fault finding section for further information 6 Gas Output connection This is a 3 8 BSP connection for the gas output connection to the welding torch TIG welding 7 Negative connection This is used to connect the electrode holder in MMA...

Страница 7: ...de It is adjustable from 0 1 to 10 seconds 5 0 Installation Read entire installation section before starting installation SAFETY PRECAUTIONS ELECTRIC SHOCK can kill Only qualified personnel should perform this installation Only personnel that have read and understood the Operating Manual should install and operate this equipment Machine must be grounded per any national local or other applicable e...

Страница 8: ...ypes of electrodes Arc welding electrodes are classified into a number of groups depending on their applications There are a great number of electrodes used for specialized industrial purposes which are not of particular interest for everyday general work These include some low hydrogen types for high tensile steel cellulose types for welding large diameter pipes etc The range of electrodes dealt ...

Страница 9: ...ease the torch trigger and the power will slope down and switch off TIG welding guide ranges Electrode diameter DC current amps 0 040 1 0mm 20 60 1 16 1 6mm 75 150 3 32 2 4mm 150 250 Tungsten electrode types Type Application Colour Thoriated 2 DC welding of mild steel Stainless steel and Copper Red Ceriated 2 DC welding of mild steel Stainless steel Copper AC welding of aluminium magnesium and the...

Страница 10: ...r amperage than without pulse 50 100Hz really stiffens the arc and let you pinpoint the arc more than without pulse 0 5 10Hz reduces heat input the most The selected amperage and the consistency of travel speed can negate some of the effects of Power pulsing Note this function only operates in 4T switch mode 10 Press the toggle button C to move the LED to the slope up time H This can be adjusted f...

Страница 11: ...sequence a Increase welding current b Use smaller diameter electrode c Allow wider gap d Use correct build up sequence OPERATION 1 Press button R to select MMA welding 2 Press the toggle button C to move the LED to the Output current I This can be adjusted from 5 to 250A The value is displayed on the amperage display O 3 Press the toggle button R to move the LED to the Arc force S This can be adju...

Страница 12: ...scale is preventing full fusion f Wrong electrode for position in which welding is done a If bad undercut is present clean slag out and cover with a run from a smaller diameter electrode b Allow for adequate penetration and room for cleaning out the slag c If very bad chip or grind out Irregularities d Use smaller electrode with sufficient current to give adequate penetration adequate penetration ...

Страница 13: ...uide b Refer basic TIG welding guide for ways to reduce arc flutter Description Possible Cause Remedy Welding arc cannot be established a Work clamp is not connected to the work piece or the work torch leads are not connected to the machine b Torch lead is discon nected c Gas flow incorrectly set cylinder empty or the torch valve is off a Connect the work clamp to the work piece or connect the wor...

Страница 14: ... to the machine and re start c Have a qualified service engineer inspect then repair the welder ROUTINE MAINTENANCE The only routine maintenance required for the power supply is a thorough cleaning and inspection with the frequency depending on the usage and the operating environment Warning Disconnect primary power at the source before removing the cover Wait at least two minutes before opening t...

Страница 15: ...et Fitted with 5 8 BSP inlet connections Stock Code Description Maximum Outlet Pressure E700140 Argon Preset Regulator 3 0 Bar E700141 Argon Indicator Regulator 3 0 Bar E700113 1 Gauge Argon 30 lpm flow E700123 2 Gauge Argon 30 lpm flow Flow Meters Features Designed from brass bar whilst the tube and cover are moulded from high quality polycarbonate to ensure high impact resistance and clarity Cal...

Страница 16: ...RO26 and PRO26FX Air Cooled Pro Grip TIG Welding Torch Rating 200A DC 150A AC 60 Duty Cycle EN60974 7 020 to 5 32 0 5mm 4 0mm Electrodes ACCESSORY B 2 3 11 12 13 4 5 10 9 7 6 8 14 15 16 C D E A 1 18 17 1 A F G H I J 1 A K L ...

Страница 17: ...e Description H 45V29 Gas Lens Body 020 0 5mm Bore 45V24 Gas Lens Body 040 1 0mm Bore 45V25 Gas Lens Body 1 16 1 6mm Bore 45V26 Gas Lens Body 3 32 2 4mm Bore 45V27 Gas Lens Body 1 8 3 2mm Bore Standard Gas Lens Cup Stock Code Description I 54N18 Standard Gas Lens Cup 1 4 6mm Bore 54N17 Standard Gas Lens Cup 5 16 8mm Bore 54N16 Standard Gas Lens Cup 3 8 10mm Bore 54N15 Standard Gas Lens Cup 7 16 11...

Страница 18: ...l homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight Polybrominated biphenyl s pbbs 0 1 by weight Polybrominated diphenyl ethers pbdes 0 1 by weight It should be noted that under specific exempted applications where lead is used as an alloying element the fo...

Страница 19: ...s no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for any particular purpose Limitation of Liability Parweld shall not under any circumstances be liable for special indirect or consequential damages such as but not limited to lost profits and business interruption The remedies of the p...

Страница 20: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld co uk info parweld co uk ...

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