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8

Torch starting in Lift TIG mode

Ensure the gas supply is switched on to the machine. Briefly contact 

the tip of the tungsten electrode down onto the work piece with the 

torch at around 70

0

 from vertical. Depress the trigger to start the gas 

flow and switch on the power, lift the torch up from the work piece 

to draw out an arc. To prevent melting of the end of the tungsten the 

machine will increase the output current when it detects the rise in 

arc voltage as the tungsten is lifted from the work piece. At the end 

of the weld release the torch trigger and the power will slope down 

and switch off.

Torch starting in HF mode
Ensure the gas supply is switched on to the machine. Hold the torch 

with the tip of the tungsten approx 2-3 mm from the job. Depress the 

trigger to start the gas flow and switch on the power. At the end of 

the weld release the torch trigger and the power will slope down and 

switch off. (Note in 4T position you must press and release to start 

Types of electrodes

Arc welding electrodes are classified into a number of groups 

depending on their applications. There are a great number of 

electrodes used for specialized industrial purposes which are not of 

particular interest for everyday general work. These include some 

low hydrogen types for high tensile steel, cellulose types for welding 

large diameter pipes, etc. The range of electrodes dealt with in this 

publication will cover the vast majority of applications likely to be 

encountered; are all easy to use and all will work on even the most 

basic of welding machines.

Metals being joined & electrode comments
Mild steel  
6013 ideal electrodes for all general purpose work. Features include 

outstanding operator appeal, easy arc starting and low spatter.

Mild steel  
7014 all positional electrode for use on mild and galvanized steel 

furniture, plates, fences, gates, pipes and tanks etc. Especially 

suitable for vertical down welding.

Cast iron 
99% nickel suitable for joining all cast irons except white cast iron
Stainless steel 
318l-16 high corrosion resistance. Ideal for dairy work, etc. On 

stainless steels.

6.2 

Basic TIG Welding guide

Tig welding cable connection
Connect the TIG torch to the - terminal and the work lead to the + 

terminal for direct current straight polarity. Direct current straight 

polarity is the most widely used polarity for DC TIG welding. It allows 

limited wear of the electrode since 70% of the heat is concentrated 

at the work piece.  

the process and press and release again to stop the process. When 

stopping in 4T mode holding down the trigger button will activate the 

slope down, releasing the button will switch off the arc) when starting 

the arc the HF will only fire for a few seconds so if the arc is not 

started withing this tine the starting process should be repeated by 

releasing the trigger and depressing again.

TIG welding guide ranges

Electrode diameter 

AC current 

(amps)

DC current 

(amps)

0.040” (1.0mm) 

15-30

20-60

1/16” (1.6mm) 

60-120

75-150

3/32” (2.4mm) 

100-180

150-250

Tungsten electrode types

Type

Application

Colour

Thoriated 2%

DC welding of mild 

steel, 
Stainless steel and 

Copper

Red

Ceriated 2%

DC welding of mild 

steel, Stainless 

steel, Copper
AC welding 

of aluminium, 

magnesium and
their alloys

Grey

Zirconiated

AC welding 

of aluminium, 

magnesium and
their alloys

White

 

  

 

Guide for selecting filler wire diameter

Filler wire diameter

Current range

1/16” (1.6 mm) 

20 - 90

3/32” (2.4 mm)

65 - 115

1/8” (3.2 mm)

100 - 165

3/16” (4.8 mm)

200-350

  

  

The filler wire diameter specified is a guide only, other diameter 

wires may be used according to the welding application.

Shielding gas selection

Alloy 

Shielding gas

Aluminium & alloys 

Pure Argon

Carbon steel 

Pure Argon

Stainless steel 

Pure Argon

Nickel alloy 

Pure Argon

Copper 

Pure Argon

Titanium 

Pure Argon

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Содержание XTT-200 DC P

Страница 1: ...Operator Manual ISSUE 1 XTT 200 DC P...

Страница 2: ...maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2008 and are independently audited by NQA The entire product range carries the CE mark and is co...

Страница 3: ...3 Input and grounding connection 7 5 4 Output Polarity Connections 7 5 5 Torch Installation 7 5 6 Work return lead connection 7 6 0 Operation 7 6 1 MMA Welding guide 7 6 2 Basic TIG welding guide 8 7...

Страница 4: ...ealth FUMES AND GASES can be hazardous Keep your head out of the fumes Do not breathe the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and...

Страница 5: ...om some processes or equipment can damage hearing Wear approved ear protection if noise level is high Shielding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect c...

Страница 6: ...elding 5 0 Installation Read entire installation section before starting installation SAFETY PRECAUTIONS ELECTRIC SHOCK can kill Only qualified personnel should perform this installation Only personne...

Страница 7: ...socket on the front panel using a suitable plug 5 6 Work return lead connection MMA cable connections Connect work lead to negative terminal TIG welding Connect the work return lead to the terminal 6...

Страница 8: ...lectrode for use on mild and galvanized steel furniture plates fences gates pipes and tanks etc Especially suitable for vertical down welding Cast iron 99 nickel suitable for joining all cast irons ex...

Страница 9: ...f pulse frequency 9 Downslope time when the trigger is released 2T or repressed 4T 0 5 0s 10 Final current is maintained after the downslope time in 4T mode until the trigger is released 11 Post gas f...

Страница 10: ...vel speed of electrode e Clean surface before welding Description Possible cause Remedy Non metallic particles are trapped in the weld metal slag inclusion a Non metallic particles may be trapped in u...

Страница 11: ...Replace gas hose d Disconnect gas hose from torch then raise gas pressure to blow out impurities e Turn on f Turn on g Increase electrode diameter or reduce the welding current Poor weld finish Inadeq...

Страница 12: ...www parweld com FAULT FINDING 12...

Страница 13: ...Fitted with 5 8 BSP inlet connections Stock Code Description Maximum Outlet Pressure E700140 Argon Preset Regulator 3 0 Bar E700141 Argon Indicator Regulator 3 0 Bar E700113 1 Gauge Argon 30 lpm flow...

Страница 14: ...www parweld com 14 PRO26 and PRO26FX Air Cooled PRO Grip MAX TIG Welding Torch B 2 3 11 12 13 4 5 10 9 7 6 8 14 15 16 C D E A 1 18 17 1 A F G H I J 1 A K L ACCESSORY...

Страница 15: ...Code Description H 45V29 Gas Lens Body 0209 0 5mm Bore 45V24 Gas Lens Body 0409 1 0mm Bore 45V25 Gas Lens Body 1 169 1 6mm Bore 45V26 Gas Lens Body 3 329 2 4mm Bore 45V27 Gas Lens Body 1 89 3 2mm Bore...

Страница 16: ...led to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight Polybrominated biphenyl s pbbs 0 1 by weight Pol...

Страница 17: ...no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for any particular purpose Limitation...

Страница 18: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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