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Description

possible Cause

Remedy

Arc flutters 

during TIG 

welding

(a) Tungsten electrode is 

too large for the welding 

current.
(b) Absence of oxides in 

the Weld pool.

(a) Select the right 

size electrode. Refer 

to basic TIG welding 

guide.
(b) Refer basic TIG 

welding guide for 

ways to reduce arc 

flutter.

Welding arc 

cannot be 

established

(a) Work clamp is not 

connected to the work 

piece or the work/torch 

leads are not connected 

to the machine
(b) Torch lead is discon-

nected

(c) Gas flow incorrectly 

set, cylinder empty or 

the torch valve is off

a) Connect the work 

clamp to the work 

piece or connect 

the work/torch leads 

to the right welding 

terminals.
(b) Connect it to the 

‘.’ terminal.
(c) Select the right 

flow rate, change 

cylinders or turn 

torch valve on.

Arc start is not 

smooth

(a) Tungsten electrode is 

too large for the welding 

current .
(b) The wrong electrode 

is being used for the 

welding job.

(c) Gas flow rate is too 

high.
(d) Incorrect shielding 

gas is being used.
(e) Poor work clamp 

connection to work piece

(a) Select the right 

size electrode
(b) Select the right 

electrode type.  

Refer to basic TIG 

welding guide
(c) Select the correct 

rate for the welding 

job. Refer to basic 

TIG welding guide
(d) Select the right 

shielding gas. Refer 

to basic TIG welding 

guide
(e) Improve 

connection to work 

piece

7.4 POWER SOURCE PROBLEMS 

 

Description

Possible cause

Remedy

The welding 

arc cannot be 

established

(a) The primary supply 

voltage has not been 

switched on
(b) The welding power 

source switch is switched 

off

(c) Loose connections 

internally

(a) Switch on the 

primary supply 

voltage.
(b) Switch on the 

welding power 

source.
(c) Have a 

qualified service 

engineer repair the 

connection.

Maximum 

output welding 

current cannot 

be achieved 

with nominal 

mains supply 

voltage

Defective control circuit

Have a qualified 

service engineer 

inspect then repair 

the welder.

Description

Possible cause

Remedy

Welding 

current 

reduces when 

welding

Poor work lead 

connection to the work 

piece

Ensure that the 

work lead has a 

reliable electrical 

connection to the 

work piece.

Gas pockets 

or voids in 

weld metal 

(porosity)

(a) Electrodes are damp
(b) Welding current is too 

high.
(c) Surface impurities 

such as oil, grease, paint, 

etc

(a) Dry electrodes 

before use
(b) Reduce welding 

current
(c) Clean joint 

before welding

Gas pockets 

or voids in 

weld metal 

(porosity)

(a) Electrodes are damp
(b) Welding current is too 

high.
(c) Surface impurities 

such as oil, grease, paint, 

etc

(a) Dry electrodes 

before use
(b) Reduce welding 

current
(c) Clean joint 

before welding

rOutIne MaIntenanCe

The only routine maintenance required for the power supply is a 

thorough cleaning and inspection, with the frequency depending on 

the usage and the operating environment.

Warning 

Disconnect primary power at the source before removing the cover. 

Wait at least two minutes before opening the cover to allow the 

primary capacitors to discharge.

To clean the unit, remove the screws securing the outer cover, 

lift off the outer cover and use a vacuum cleaner to remove any 

accumulated dirt and dust. The unit should also be wiped clean, 

if necessary; with solvents that are recommended for cleaning 

electrical apparatus.

Содержание XTM 405i

Страница 1: ...Operator Manual ISSUE 1 XTM 405i XTM 505i...

Страница 2: ...hould provide years of reliable service All our systems conform to ISO9001 2015 and are independently audited by NQA The entire product range carries the CE and UKCA mark and is constructed in accorda...

Страница 3: ...Welding 11 6 1 3 Feeding Wire Electrode 12 6 1 4 Optimising Weld Parameters Manual Mode 12 6 1 5 Optimising Weld Parameter Synergic Mode 12 6 1 6 Burn Back 12 6 1 7 Post Gas Setting 12 6 1 8 Aluminium...

Страница 4: ...UMES AND GASES can be hazardous Keep your head out of the fumes Do not breathe the fumes Ventilate the area and use local forced ventilation at the arc to remove welding fumes and gases or wear an app...

Страница 5: ...ding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect compressed gas cylinders from excessive heat mechanical shocks physical damage slag open flames sparks and a...

Страница 6: ...www parweld co uk 6 MACHINE OVERVIEW 4 0 Machine Overview 1 Power Source 2 Wire Feeder 3 Water Cooler Optional 4 Trolley 5 Interconnecting Cables 1 1 2 3 4 5...

Страница 7: ...ock connection 14 Negative output connection used to connect the work return lead for MIG or MMA and the TIG torch power cable This is a 50mm twist lock connection 15 Voltage Trim used to trim the vol...

Страница 8: ...25 Input power cable L1 L2 L3 PE 26 Connection for wire feeder control 27 Welding Power output for connection to wire feeder 28 Power outlet for watercooler 400V 29 Wire tension adjusters 30 feed rol...

Страница 9: ...size marked on the side of the feed roll refers to the groove closest to it Assemble the feed roll onto the drive roller with the side showing the required size facing into the wire feed unit Note th...

Страница 10: ...t it clockwise until tightly secured Connect the earth clamp to the work piece as close as possible to the point to be welded and ensure that a good electrical connection is created to bare metal 5 4...

Страница 11: ...nductance short circuit current Trim Wire Speed Trim Voltage 6 1 2 MIG MAN Manual MIG welding setup Follow the screen prompts to complete the machine setup Example setting In manual mode you can adjus...

Страница 12: ...ding can be adjusted by using the burn back control in the help menu 6 1 7 Pre and Post Gas Setting The amount of Pre and post Gas can be set using the gas function in the Help menu 6 1 8 Aluminium We...

Страница 13: ...ld metal Inadequate shielding gas coverage Check for proper gas flow rate Remove spatter from gun nozzle Check gas hoses for leaks Eliminate drafts near welding arc Place nozzle 6 13 mm from work piec...

Страница 14: ...move all grease oil moisture rust paint undercoating and dirt from work surface before welding Insufficient shielding gas at welding arc Increase flow of shielding gas at regulator flow meter and or p...

Страница 15: ...ag c If very bad chip or grind out Irregularities d Use smaller electrode with sufficient current to give adequate penetration adequate penetration Use suitable tools to remove all slag from corners f...

Страница 16: ...ing power source switch is switched off c Loose connections internally a Switch on the primary supply voltage b Switch on the welding power source c Have a qualified service engineer repair the connec...

Страница 17: ...www parweld co uk 17 FAULT FINDING...

Страница 18: ...0 Bar E700113 1 Gauge Argon 30 lpm flow E700123 2 Gauge Argon 30 lpm flow 8 4 Flow Meters Features Designed from brass bar whilst the tube and cover are moulded from high quality polycarbonate to ensu...

Страница 19: ...5m 16ft XP4024PC 20 30 Poly Copper Liner 063 080 1 6 2 0mm x 3m 10ft XP4024PC 20 40 Poly Copper Liner 063 080 1 6 2 0mm x 4m 13ft XP4024PC 20 50 Poly Copper Liner 063 080 1 6 2 0mm x 5m 16ft XP3524PS...

Страница 20: ...Steel 1 6mm 063 x 3m XP3524 16 40 Steel 1 6mm 063 x 4m XP3524 16 50 Steel 1 6mm 063 x 5m XP4024 24 30 Steel 2 0 2 4mm 080 0 95 x 3m XP4024 24 40 Steel 2 0 2 4mm 080 0 95 x 4m XP4024 24 50 Steel 2 0 2...

Страница 21: ...d 10mm 3 8 Tapered Contact Tips Stock Code Wire Size Material XP3003 10T 1 0mm 040 CuCrZr XP3003 12T 1 2mm 045 CuCrZr XP3003 13T 1 3mm 052 CuCrZr XP3003 14T 1 4mm 055 CuCrZr XP3003 16T 1 6mm 1 16 CuCr...

Страница 22: ...B3626 30 Teflon Liner 045 1 16 1 2 1 6mm x 3mt 10ft B3626 40 Teflon Liner 045 1 16 1 2 1 6mm x 4mt 13ft B3626 50 Teflon Liner 045 1 16 1 2 1 6mm x 5mt 16ft Liners Stock Code Description 1 B4403 Isola...

Страница 23: ...ent Type XTM 405i XTM 505i The above listed products are certified to be compliant with the RoHS directive with all homogeneous component parts being controlled to ensure material contents as per the...

Страница 24: ...nts or parts of the product determined by Parweld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to a...

Страница 25: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ Tel 44 1299 266800 www parweld co uk info parweld co uk...

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