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Fig 1

Fig 2

6.4 MIG Welding Preparing the Machine

1. 

Open the Wire Drive Compartment Door by lifting the 2 finger 

catches on the side panel.

2. Release the pressure on the idle roll by swinging the adjustable 

pressure arm down towards the front of the machine. Lift the idle 

roll assembly and allow it to sit in an upright position.

3. Unscrew the plastic knob retaining the lower grooved feed roll and 

slide off the feed roll.

4. Ensure the wire size marked on the side of the feed roll matches 

the wire size to be used.

5. Replace the drive in reverse of the above procedure ensuring the 

wire size to be used is marked on the outward facing side of the 

roller as it is refitted. 

Note: Be sure that the torch liner and contact tip are also sized 

to match the selected wire size.

Welding Wire Installation

1. Set the spool holder for 100mm or 200mm spool.
2. Position the wire spool so that it will rotate in a direction when 

feeding so as to be de-reeled from the bottom of the coil.

100mm (4in.

)

200mm (8in.)  300mm (12in.)

Note: There is a friction brake on the reel hub assembly to 

prevent the wire spool over running when welding stops; 

ensure this is slackened to the minimum setting. It can be 

adjusted by means of the nut visible when the plastic hand nut 

is removed.

1. Turn the Spool until the free end of the electrode is accessible. 

While securely holding the electrode, cut off the bent end and 

straighten the first six inches. (If the electrode is not properly 

straightened, it may not feed properly through the wire drive 

system). Manually feed the wire from the wire reel and through the 

wire guide and then over the top of the wire feed roller (ensure the 

pressure arm is in its raised position).

2. Continue to feed the wire through the outlet guide until 20mm of 

wire is protruding from the front of the machine torch connector.

3. Reposition the adjustable pressure arm to its original position to 

apply pressure. Adjust pressure as necessary.

Note: The pressure arm should be adjusted in order to give 

the minimum amount of pressure on the wire to allow reliable 

feeding. 

MIG Torch Installation

Your Parweld MIG/MAG Welding Torch has been supplied ready to 

weld. It has been supplied with the standard consumables denoted 

in the product brochure.

To connect the torch to the power source:

1. Remove the tip adaptor and contact tip
2. Inch the wire from the exit of the wire guide on the feed unit as 

Figure 1. Ensure that it does not short out on any machine panels.

3. Carefully slide the electrode wire into the torch liner and slowly 

locate the torch gun plug body into the feed unit central connector 

and tighten the gun plug nut as Figure 2

Note: To aid the initial location of a new torch and to prevent 

damage to the gas nipple O-Ring a very light application of 

grease to the O-Ring is beneficial.

4.  Keeping the torch as straight as possible, use the power source 

inch facility or torch trigger to feed the electrode wire 50mm 

from the end of the liner conduit.

5. 

Once the electrode wire has stopped, refit the tip adaptor, 

diffuser, contact tip and gas nozzle.

6.  Trim the electrode wire to within 5mm of the face of the nozzle; 

this will facilitate jolt free arc initiation.

Note: Check that drive rolls, and torch parts are correct for the 

wire size and type being used.

7.  The optimum idle roll pressure varies with type of wire, wire 

diameter, surface conditions, lubrication and hardness. As a 

general rule, hard wires may require greater pressure, and soft 

or aluminium wire, may require less pressure than the factory 

setting. The optimum idle roll setting can be determined as 

detailed on the following page.

4

2

3

Содержание XTM 201Di

Страница 1: ...OPERATOR MANUAL ISSUE 1 XTM 201Di...

Страница 2: ...er maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2008 and are independently audited by NQA The entire product range carries the CE mark and is...

Страница 3: ...the Machine for MIG Welding 10 13 7 1 MIG SYN Synergic MIG Welding 10 7 2 MIG MAN Manual MIG Welding 11 7 3 Remote Control MIG Torch 11 7 4 MMA Welding 11 12 7 5 TIG Welding 12 13 7 6 TIG Welding Oper...

Страница 4: ...manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as near the weld as...

Страница 5: ...y Wearers should consult their doctor before going near arc welding gouging or spot welding operations NOISE can damage hearing Noise from some processes or equipment can damage hearing Wear approved...

Страница 6: ...115A 200A 140A 105A 4 0 Installation Read entire installation section before starting installation SAFETY PRECAUTIONS ELECTRIC SHOCK can kill Only qualified personnel should perform this installation...

Страница 7: ...Digital Display 3 MIG and Optional TIG Torch Connector 4 Power Connection 5 Power Connection 6 Wire Spool Holder 7 Wire Feed Unit 8 Polarity Changeover 9 Burn Back Control 10 Multifunction Control Kn...

Страница 8: ...en Press to select Press and hold to step back in menu tree Short press at end of menu returns to start menu 6 2 Language of Operation Short Press 1 sec to return to start menu 6 3 Process Selection T...

Страница 9: ...tinue to feed the wire through the outlet guide until 20mm of wire is protruding from the front of the machine torch connector 3 Reposition the adjustable pressure arm to its original position to appl...

Страница 10: ...t waviness in the exposed wire If there is not waviness the pressure is too low Tighten the adjustment knob 1 4 turn reinstall the gun cable and repeat the above steps 10 When triggering the electrode...

Страница 11: ...MIG MAN Manual MIG welding setup Follow the screen prompts to complete the machine setup Example setting In manual mode you can adjust the parameters using the controls indicated 7 4 MMA Welding Foll...

Страница 12: ...www parweld com 12 7 5 TIG Welding Follow the screen prompts to complete the machine setup Example setting Adjust Amperage Value Adjust Arcforce Value...

Страница 13: ...all grease oil moisture rust paint coatings and dirt from work surface before welding Use a more highly deoxidizing welding wire contact supplier Welding wire extends too far out of nozzle Be sure we...

Страница 14: ...rk piece dirty Remove all grease oil moisture rust paint undercoating and dirt from work surface before welding Insufficient shielding gas at welding arc Increase flow of shielding gas at regulator fl...

Страница 15: ...plate b Welding current is too low c Wrong electrode angle d Travel speed of electrode is too high e Scale or dirt on joint surface a Use larger electrodes and preheat the plate b Increase welding cur...

Страница 16: ...e from torch then raise gas pressure to blow out impurities e Turn on f Turn on g Increase electrode diameter or reduce the welding current Poor weld finish Inadequate shielding gas Increase gas flow...

Страница 17: ...0mm 1 2mm x 4m B2524 50 Steel Liner 040 045 1 0mm 1 2mm x 5m B1536 30 Teflon Liner 023 035 0 6mm 0 9mm x 3m Liners Stock Code Description 1 B2506 Tip Adaptor M6 NI B2536 Tip Adaptor M8 See M8 Tips 2...

Страница 18: ...pact resistance and clarity Calibrated to operate at an inlet pressure of 30PSI Sensitive needle valve provides easy adjustment and the downward facing outlet connection eliminates hose kinking Fittin...

Страница 19: ...roducts are certified to be compliant with the RoHS directive with all homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by...

Страница 20: ...mponents or parts of the product determined by Parweld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited...

Страница 21: ...www parweld com 21...

Страница 22: ...www parweld com 22...

Страница 23: ...www parweld com 23...

Страница 24: ...www parweld com Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ Tel 44 1299 266800 Fax 44 1299 266900 www parweld com info parweld co uk...

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