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8

area may be reduced by using the correct electrodes, 

preheating, using higher current settings, using larger 

electrodes sizes, short runs for larger electrode 

deposits or tempering in a furnace.

Manganese steels
The effect on manganese steel of slow cooling from 

high temperatures is enbrittlement. For this reason it 

is absolutely essential to keep manganese steel cool 

during welding by quenching after each weld or skip 

welding to distribute the heat.

Cast iron
Most types of cast iron, except white iron, are 

weldable. White iron, because of its extreme 

brittleness, generally cracks when attempts are made 

to weld it. Trouble may also be experienced when 

welding white-heart malleable, due to the porosity 

caused by gas held in this type of iron.

Copper and alloys
The most important factor is the high rate of heat 

conductivity of copper, making preheating of heavy 

sections necessary to give proper fusion of weld and 

base metal.

6.0 Operation

WARNING

When using an open arc process, it is necessary to 

use correct eye, head, and body protection.

6

.1 MMA Welding Guide

Effects of MMA welding various materials

High tensile and alloy steels
The two most prominent effects of welding these 

steels are the formation of a hardened zone in the 

weld area, and, if suitable precautions are not taken, 

the occurrence in this zone of under-bead cracks. 

Hardened zone and under-bead cracks in the weld 

Types of electrodes
Arc welding electrodes are classified into a number 

of groups depending on their applications. There are 

a great number of electrodes used for specialized 

industrial purposes which are not of particular interest 

for everyday general work. These include some low 

hydrogen types for high tensile steel, cellulose types 

for welding large diameter pipes, etc. The range of 

electrodes dealt with in this publication will cover the 

vast majority of applications likely to be encountered; 

are all easy to use and all will work on even the most 

basic of welding machines.

Metals being joined & electrode comments
Mild steel  
6013 ideal electrodes for all general purpose work. 

Features include outstanding operator appeal, easy 

arc starting and low spatter.

Mild steel  
7014 all positional electrode for use on mild and 

galvanized steel furniture, plates, fences, gates, pipes 

and tanks etc. Especially suitable for vertical down 

welding.

Cast iron 
99% nickel suitable for joining all cast irons except 

white cast iron
Stainless steel 
318l-16 high corrosion resistance. Ideal for dairy work, 

etc. On stainless steels.

6.2 Basic TIG Welding guide

Tig welding cable connection
Connect the TIG torch to the - terminal and the work 

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Содержание XTI-201

Страница 1: ...INSTRUCTION MANUAL...

Страница 2: ...Operator Manual ISSUE 2 XTI 201 AC DC...

Страница 3: ...maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2000 and are independently audited by NQA The entire product range carries the CE mark and is co...

Страница 4: ...6 5 0 Installation 7 5 1 Unpacking the Machine 7 5 2 Location 7 5 3 Input and grounding connection 7 5 4 Output Polarity Connections 7 5 5 Torch Installation 7 5 6 Work return lead connection 7 6 0 Op...

Страница 5: ...unit according to manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as...

Страница 6: ...As welds cool they can throw off slag Wear approved safety glasses with side shields even under your welding helmet BUILDUP OF GAS can injure or kill Shut off shielding gas supply when not in use Alwa...

Страница 7: ...tion The centre position is TIG welding with 2 touch trigger control momentary The bottom position is TIG welding with 4 touch control latching 6 Output power switch This switch has 3 positions the to...

Страница 8: ...5 2 Location Be sure to locate the welder according to the following guidelines In areas free from moisture and dust Ambient temperature between 0 400 C In areas free from oil steam and corrosive gase...

Страница 9: ...formation of a hardened zone in the weld area and if suitable precautions are not taken the occurrence in this zone of under bead cracks Hardened zone and under bead cracks in the weld Types of electr...

Страница 10: ...increase the output current when it detects the rise in arc voltage as the tungsten is lifted from the work piece At the end of the weld release the torch trigger and the power will slope down and sw...

Страница 11: ...et the post gas at around 5 seconds You are now ready to weld The above settings are a guide and you should adjust to suit the job you are welding if you are unfamiliar with the machine try to adjust...

Страница 12: ...the joint a Small electrodes used on heavy cold plate b Welding current is too low c Wrong electrode angle d Travel speed of electrode is too high e Scale or dirt on joint surface a Use larger electro...

Страница 13: ...se Remedy Dirty weld pool a Electrode contaminated through contact with work piece or filler rod material b Gas contami nated with air a Clean the electrode by grinding off the contaminates b Check ga...

Страница 14: ...e right shielding gas Refer to basic TIG welding guide e Improve connection to work piece Power source problems Description Possible cause Remedy The welding arc cannot be established a The primary su...

Страница 15: ...wer supply is a thorough cleaning and inspection with the frequency depending on the usage and the operating environment Warning Disconnect primary power at the source before removing the cover Wait a...

Страница 16: ...standard industry practice and not subject to misuse repair neglect alteration or accident correct such defects by suitable repair or replacement at Parweld s sole option of any components or parts o...

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