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7

ENGAGEMENT AND SUPPORT ROLLERS

6

The drive disc and the engagement
and support rollers are subjected to
considerable wear owing to the slurry
in which they have to operate. These
wear-prone parts are therefore 
designed for easy replacement. The
service life of a set of engagement
and support rollers may vary consider-
ably depending on the material
being cut and the cutting technique
used. If insufficient water is used
during cutting, the rate of wear
increases. A set of rollers usually lasts
for about 2 to 6 blades.

The same disc/roller type is repla-
ced in pairs

In order for the blade to sit straight
in the drive disc, the same roller type
must always be replaced in pairs. 

Upper and lower rollers can
switch places

It is normal for the upper engage-
ment roller’s flange to wear more
quickly owing to the feed pressure’s
extra load on this disc. It is OK to
switch the positions of the upper and
lower discs to exploit the entire ser-
vice lifetime of both discs before
replacement.

Wear limit

Engagement rollers

The engagement rollers must have a
flange width of at least .06 in./1.5 mm.

Support rollers

The support rollers must be replaced
when the rollers no longer have a
waist.

Min. 1.5 mm

0.06 in.

Older model

The older model is recognisable by its
stop screws (A). The stop screws limit
the movement of the knob at its
extended position and must be re-
moved in order to extract the knob
and press out the bearing housing.

New model

In the new version, the spring and
stroke limiter are enclosed in the
bearing housing. The knob has a
distinct stop position when it is un-
screwed for adjustment of the rollers.
The new model has a grease nipple
(B) and lubrication ducts in the bea-
ring housing. An outlet duct (C)
shows when the correct amount of
grease has been filled.

Knob with snap-in fastener

The new knob has a snap-in fastener
that engages with the bearing hous-
ing’s pin. By unscrewing the knob,
the snap-in fastener disengages from
the pin and the bearing housing can
be pulled out.

Engagement rollers – model variants

A

A

B

C

0.44 in.

11 mm

Conversion

The older model can be converted to
conform to the newer standard. The
following parts have to be replaced:
bearing sleeves, bearing housing and
knob.
A grease nipple has to be added.
Drill a hole as in the illustration, dia-
meter 5.0 mm and thread M6. Fit the
grease nipple. The hole for the stop
screw is left open.

2

Replaceable consumables

Содержание K950 RING

Страница 1: ...Workshop Manual PARTNER K950 RING...

Страница 2: ...OLLERS ADJUSTMENT INSPECTION 6 6 ENGAGEMENT AND SUPPORT ROLLERS 7 7 REPLACEMENT OF ENGAGEMENT AND SUPPORT ROLLERS 8 8 REPLACEMENT OF THE ROLLERS BEARINGS 11 9 REPLACEMENT OF ENGAGEMENT ROLLERS BEARING...

Страница 3: ...ucture text and illustrations This manual is divided into chapters with chapter numbers printed at the top of each page In addition to photographs and drawings there are usually two columns of text Th...

Страница 4: ...f the function indicates that it is particularly important that the engagement rollers can move axially without interference from the spring force the direction of the arrows so as to provide the corr...

Страница 5: ...or lubrication of the bearing housings 17 Lubrication duct outlets NOTE Compared with the hydraulic ring cutter the Partner K3600 the engagement and support rollers have switched places in the K950 Ri...

Страница 6: ...r bearing replacement see chapter 8 Inspection Check at blade replacement In connection with blade replace ment it is a good idea and an easy operation to carry out a quick check of the condition of t...

Страница 7: ...accor ding to 1 2 3 below Check the position of the adjust ment screws Fit the shroud and tighten the screws lightly Check that the adjustment screws are sufficiently unscrewed as follows rotate the...

Страница 8: ...nt to the machine s function and in order to reduce wear Correct adjustment means that the rollers should be in uniform contact with the blade without any play or clearance If the rollers fit too tigh...

Страница 9: ...port rollers The support rollers must be replaced when the rollers no longer have a waist Min 1 5 mm 0 06 in Older model The older model is recognisable by its stop screws A The stop screws limit the...

Страница 10: ...nd check that it is undamaged Check that the engagement roller s bearings are in good condition Grease properties The grease used in the following service measures should be of a thick type that offer...

Страница 11: ...and tighten the hex head screw securely Bearing housing Old model Grease the bearing housing Grease the bearing housing thoroughly Be particularly careful to ensure that the front sealing ring arrow...

Страница 12: ...al lation Place the roller against the tool in the vice and tighten the hex head screw firmly Support rollers Inspection Check that the support roller s bearings are undamaged Check that the bearing a...

Страница 13: ...ng sleeve Remove the pin and the spring that is below it together with the stroke limiter inside the spring Engagement rollers New bearing housing Remove the pin Use the handle as above Press in the p...

Страница 14: ...the bearing tool Insert a ball bearing and place the mandrel on the shaft Press in the bearing until the mandrel comes into contact with the shaft 2 Insert the inner and outer spacer rings 3 Insert t...

Страница 15: ...ing box wear ring facing as in the illustration and cover washer 8 The sealing collar is fitted using the bearing tool and the removal sleeve Turn the face towards the sealing collar Place a suitable...

Страница 16: ...he sleeve Fit the puller as shown in the illustration The puller s two rings are used for removal Tighten the screw until the sleeve is entirely out Assembly Grease the tool As the bearing sleeve is s...

Страница 17: ...d Drive belt Undo the tension roller s locking screw Remove the belt Pulley Press in the rotation catch and remove the pulley Drive belt Undo the tension roller s locking screw Remove the belt Water d...

Страница 18: ...t out the stuffing box and carrier Wear ring Lift out the shaft s wear ring O ring Remove the O ring O ring Remove the O ring Remove the bearing unit Turn the machine so the transmission side faces up...

Страница 19: ...drive shaft Hold the drive shaft on the underside and tighten the tool s screw in the shaft Pull in the drive shaft until the shaft bottoms out against the triangle s rounded underside Fit inner beari...

Страница 20: ...108 89 37 26 English ARNE PALMQUIST...

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