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8-147 Periodic Maintenance and Adjustment

ATV common fault inspection and solution charts

This section provides inspection and solution charts for common faults for the ATV, it will help

you maintain the ATV more efficiently for safe use.

Some ATV maintenance requires special techniques. If you encounter a problem which you

cannot solve, please contact a dealer.

WARNING

POTENTIAL HAZARD

：

Checking the fuel system while smoking or near an open flame.

WHAT CAN HAPPEN

：

Fuel can ignite or explode, causing severe injury or property damage.

HOW TO AVOID THE HAZARD

：

Do not smoke when checking the fuel system. Make sure there are no open flames or sparks in the

area, including pilot lights from water heaters or furnaces.

Содержание HS100ATV

Страница 1: ...Owner s Manual...

Страница 2: ...ual and following all of the instructions herein will provide the knowledge needed to have a safe and enjoyable ATV operation For questions regarding this ATV please call 972 446 0760 IMPORTANT SAFETY...

Страница 3: ...method proper operation and product features performance and limitations Regular inspection and maintenance as well as the correct operation driving skills will ensure that your use of the vehicle saf...

Страница 4: ...NTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Particularly important information is distinguished in this manual using the following notations The Safety Alert Symbol means ATTENTION YO...

Страница 5: ...nical requirements for design and production of road transport In any public streets roads or high speed road is illegal This ATV conforms to the ATV motor vehicle regulations and spark plug radio int...

Страница 6: ...rking brake P 4 2 Multi function meter 4 3 Odometer patterns 4 4 Clock patterns 4 4 Fuel level meter 4 5 Brake pedal 4 7 Shift lever 4 7 Fuel cap 4 8 Adjustment of front and rear vibration damper 4 8...

Страница 7: ...slope 6 6 Accessories and load 6 8 Your Vehicle 7 1 Driving Your Vehicle 7 1 Driving 7 1 Learn how to operate the vehicle 7 1 Brake 7 3 Climbing uphill 7 3 Riding downhill 7 5 When approaching roadblo...

Страница 8: ...he spark plug brake 8 15 Adjust the throttle 8 17 Idle speed adjustment 8 17 Valve clearance 8 18 Check the front brake pads 8 18 Check for the rear brake pads 8 19 Check brake fluid 8 20 Maintenance...

Страница 9: ...1 9 Location of the Warning and Safety Labels Cleaning 10 1 Storage 10 2 Specifications 11 1 Fault codes for the Electronic Injection System 12 1 YOUR WARRANTY RIGHTS AND OBLIGATIONS 13 1 10 11 12...

Страница 10: ...1 10 Location of the Warning and Safety Labels LOCATION OF THE WARNING AND SPECIFICATION LABELS FOR Utility model...

Страница 11: ...understand all of the labels on your ATV They contain important information for safe and proper operation of your ATV Never remove any labels from your ATV If a label becomes difficult to read or come...

Страница 12: ...1 12 Location of the Warning and Safety Labels...

Страница 13: ...1 13 Location of the Warning and Safety Labels...

Страница 14: ...1 14 Location of the Warning and Safety Labels...

Страница 15: ...1 15 Location of the Warning and Safety Labels FOR Sport model...

Страница 16: ...understand all of the labels on your ATV They contain important information for safe and proper operation of your ATV Never remove any labels from your ATV If a label becomes difficult to read or come...

Страница 17: ...1 17 Location of the Warning and Safety Labels...

Страница 18: ...2 18 Safety Information...

Страница 19: ...2 19 Safety Information...

Страница 20: ...njury or death Carefully read the following warning about driving risk and preventive measures the following safety warning about the safety of your child Please let your child try to avoid when drivi...

Страница 21: ...s inspection before operation will increase the probability of safety accidents The examination before operation to ensure the safety of the operating conditions Please follow the user manual inspecti...

Страница 22: ...the ATV If the driver s foot is not firmly on the pedals may encounter the rear wheels Prohibited in the process of driving left hand with your hands and keep your feet on the pedal s Pick up passeng...

Страница 23: ...sidewalk Upon the pavement laying floor tile is driving is strictly prohibited such as pavement driveway parking lot and the pedestrian street If there are any unavoidable circumstance please drive sl...

Страница 24: ...y Information Driving on public roads In a public street public road or highway driving ATV may cause collisions with other vehicles In a public street public road or highway driving ATV In many count...

Страница 25: ...gal Safety clothing When driving ATV not wearing formal helmet and eye protection will increase the head and eye injury in the accident probability Please wear formal helmet wear eye protection goggle...

Страница 26: ...2 26 Safety Information...

Страница 27: ...Taking drugs or drunk driving ATV driving after drinking alcohol or taking drugs may lead to undesirable operation decision and reaction time balance and perception it is forbidden to drink and take...

Страница 28: ...d special effects Try to balance the front wheel off the ground leap and other stunts can increase the ri sk of accidents and vehicles overturned Prohibit trying to balance the front wheel off the gro...

Страница 29: ...e before driving in accordance with the requirements of the specification for inspection maintenance and adjustment ensure the vehicle in good condition If road conditions are bad keep slow driving an...

Страница 30: ...3 30 Description and Vehicle Identification Operation is prohibited on excessively rough slippery or loose terrain unless you have the ability to operate on the terrain...

Страница 31: ...3 31 Description and Vehicle Identification Never turn at high speeds Practice turning at slow speeds before attempting to turn at faster speeds...

Страница 32: ...ion and Vehicle Identification Operating on excessively steep hills could cause an overturn Never operate on hills too steep for the ATV or for your abilities Never operate the ATV on hills steeper th...

Страница 33: ...g as described in the own er s manual if out of power or cannot climb up back down with reverse gear Lower speed with en gine brake If necessary lower speed with brake Always check the terrain careful...

Страница 34: ...dentification Never operate through deep or fast flowing water Wet brakes may have reduced stopping ability After leaving water test the brakes Apply them lightly several times while driving The frict...

Страница 35: ...3 35 Description and Vehicle Identification...

Страница 36: ...the size and type of tires specified for your ATV Always maintain proper tire pressure as described in the owner s manual and on safety labels Overloading the ATV is forbidden Object should be put clo...

Страница 37: ...3 37 Description and Vehicle Identification DESCRIPTION AND VEHICLE IDENTIFICATION Ignition switch Range gear shift lever Meter Rear turning light Tail light comp...

Страница 38: ...cords Record the vehicle identification number engine identification number and model label information in the spaces provided for assistance when ordering spare parts from a dealer or for reference i...

Страница 39: ...Pre Operation Check List 5 39 3 MODEL LABEL INFORMATION Vehicle identification number The vehicle identification number is stamped into the frame Vehicle identification number NOTE...

Страница 40: ...heck List 5 40 The vehicle identification number is used to identify your machine Engine identification number Engine identification number NOTE The engine identification number also is used to identi...

Страница 41: ...abel The model label is affixed at the location shown in the illustration Record the information on this label in the space provided This information will be needed to order replacement parts from you...

Страница 42: ...itches ON All circles are switched on Both Front and rear light would be on after turning on the light switch OFF All circles are switched off Key would be moved out START Turn the key clockwise to th...

Страница 43: ...starter continuously over 5 minutes otherwise damage would be caused Start again after minimum 5 minutes It s strictly prohibited to rest hands on the position of start bottom for the electric starter...

Страница 44: ...m light Hazard light Neutral N Gear position F R Move the shift lever to gear F indicator F is on Move the shift lever to gear R indicator R is on Parking brake P Apply parking brake Indicator P would...

Страница 45: ...Operation Check List 5 45 overloading Ensure the coolant temp warning light is off when restart Never run the ATV when the light is still on otherwise result in damage to the engine Multi function me...

Страница 46: ...Pre Operation Check List 5 46 Speed Revolving speed Odometer button Odometer Left turn Right turn Clock Time button...

Страница 47: ...per following procedures Odometer Trip A Trip B Odometer To reset the Trip A or B by pressing TRIP ODO then squeeze again for more than 3 seconds Cruising distance would be shown in this pattern so th...

Страница 48: ...Press KM MILE button to set the hour 4 Press TRIP 000 button to set the minute 5 Press time button for 3 5 seconds then release to finish setting Fuel level meter Fuel meter reflects the remaining vol...

Страница 49: ...high bean light when the ATV hasn t been used for a long term If the battery is too weak to start the engine please charge it or replace it Press the throttle lever with your thumb when you want the...

Страница 50: ...Pre Operation Check List 5 50 Throttle control Always make sure the throttle control does not stick before you drive your ATV...

Страница 51: ...ailure of throttle control RISKS WILL HAPPEN Fail to well operate the throttle control fail to well accelerate or decelerate result in accident HOW TO AVOID Check the conditions of the throttle contro...

Страница 52: ...Pre Operation Check List 5 52 Reduce the speed or stop the ATV by pressing the brake pedal Brake pedal Shift lever...

Страница 53: ...Pre Operation Check List 5 53 Shift lever...

Страница 54: ...Pre Operation Check List 5 54 Fuel cap Open the gas cap by Counterclockwise rotating Fuel tank cap Adjustment of front and rear vibration damper Adjust the loading capacity of the spring...

Страница 55: ...Pre Operation Check List 5 55 the way of adjustment Increase the loading capacity by turning toward A Reduce the loading capacity by turning toward B Adjustment bushing CAUTION Use specified spanner...

Страница 56: ...Pre Operation Check List 5 56 Standard position B A Minimum E Maximum Specified spanner...

Страница 57: ...WARNING POTENTIAL DANGERS Failure of adjustment of vibration damper RISKS WILL HAPPEN Loss of stability due to poor function resulting in accident HOW TO AVOID Ensure both right and left vibration da...

Страница 58: ...Check List 5 58 Chain adjustment If the chain was found too loose against inspection as shown in figure you can tighten the chain by adjusting the two Nuts rotating counterclockwise Nut 1 and rotating...

Страница 59: ...Pre Operation Check List 5 59 2...

Страница 60: ...Pre Operation Check List 5 60 Seat removal As shown in figure seat could be removed by softly pressing located on the back of car body by your hand and pushing the seat at the same time...

Страница 61: ...ll with oil if necessary Throttle Check the throttle cable operation and free play Wheels and tires Check the tire pressure wear and look for any damage Idle Check to see if the idle speed is normal T...

Страница 62: ...ccident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance proced...

Страница 63: ...ne minute to check for leakage Prepare immediately in case of leakage Braking test Test the brake on low speed Check up the braking system if not work well WARNING POTENTIAL DANGERS Non proper Braking...

Страница 64: ...arking brake Refer to your dealer if you could not solve the problem by yourself FUEL Ensure full tank of fuel Fuel recommended unleaded gasoline Fuel Tank Capacity 7L CAUTION Must be filled with unle...

Страница 65: ...use gasoline mixed with methyl alcohol but gasoline mixed with ethyl alcohol of over 10 purity is acceptable WARNING POTENTIAL DANGERS Careless when fill the fuel tank RISKS WILL HAPPEN Spilling of g...

Страница 66: ...66 Periodic Maintenance and Adjustment clean immediately if fail to do so Engine oil Ensure engine oil level stays in the safe range as shown in figure CAUTION It s prohibited to mix any other chemica...

Страница 67: ...itled with ENERGY CONSERVING 11 or of higher standard is prohibited ensuring purity Tire WARNING POTENTIAL HAZARD Operating this ATV with improper tires or with improper or uneven tire pressure WHAT C...

Страница 68: ...recommended pressure Pressures applied to the edges of tires should not exceed Front tires 28kpa 0 28kgf cm2 4psi Rear tires 49kpa 0 49kgf cm2 7 psi Exceeding the mentioned pressure standard would re...

Страница 69: ...8 69 Periodic Maintenance and Adjustment Tire wear limit As shown in figure Change your tire before the thickness of A becomes less than 3mm 0 12in...

Страница 70: ...8 70 Periodic Maintenance and Adjustment a tire change rules...

Страница 71: ...ERS Failure to operate the ATV properly RISKS MAY HAPPEN Loss of control which may cause accident and injury HOW TO AVOID Read over the instructions and warnings contained in this owner s manual Refer...

Страница 72: ...TV would be out of control causing accident or clash HOW TO AVOID Ensure that all the controlling wires work well in cold weather 1 Braking 2 shifting to Neutral gear CAUTION Move shift lever to N Neu...

Страница 73: ...sfully WARNING POTENTIAL HAZARD Operating an ATV without being familiar with all controls WHAT CAN HAPPEN Loss of control which could cause an accident or injury HOW TO AVOID THE HAZARD Read the Owner...

Страница 74: ...nable to control the ATV which could lead to an accident or collision HOW TO AVOID THE HAZARD When riding in cold weather always make sure all control cables work smoothly before you begin riding Star...

Страница 75: ...nd replace If must please follow the below instruction 1 Shut down the engine 2 Open the engine hood 3 Remove the battery cover 4 Prepare a replaced 12v battery connect the jumper cable positive pole...

Страница 76: ...her end of the jumper cable will be connected to the vehicle medal cover that not paint 6 Start the engine Reference to the cold engine start content in this manual 7 When the engine started disconnec...

Страница 77: ...sitive to negative pole Pay attention to the positive and negative connect to avoid the battery blast and sever damage to electric system Warm up To prolong the engine life Please warm up the engine b...

Страница 78: ...icle remove the hand from the starter Or the sensor will result in damage Gear shift Neutral to high speed high speed to low speed 1 Stop the vehicle remove hand from the accelerator 2 Hold the brake...

Страница 79: ...8 79 Periodic Maintenance and Adjustment Gear shift range 3 Release the brake accelerate slightly Gear shift neutral to reverse 1 Stop the vehicle remove hand from the accelerator 2 Hold the brake...

Страница 80: ...e gear shift from neutral to reverse NOTE When reverse the reverse signal will light on If not please consult the HISUN dealer to check 4 Check whether the people or obstacle behind then release the b...

Страница 81: ...e or obstacle behind before reverse Engine manual reverse It is the very important period that the first 20 hours running of the vehicle We recommend you to read this information carefully When the en...

Страница 82: ...dealer 0 10 hours Do not keep operating the vehicle in the same accelerate position Please make the vehicle cool down 5 10minutes after each 1 hour driving and change speed accordingly 10 20 hours Do...

Страница 83: ...HAZARD Park the vehicle on a slope or uneven terrain WHAT CAN HAPPEN The vehicle may loose control and result in an accident HOW TO AVOID THE HAZARD Do not park the vehicle on a slope or uneven terra...

Страница 84: ...8 84 Periodic Maintenance and Adjustment 1 Stop the vehicle with brake applied 2 Shut down the engine...

Страница 85: ...rking brake 3 Park the vehicle with brakes applied NOTE The parking system is equipped on the rear wheels Since the braking system works on four wheels please switch the vehicle to four wheel drive be...

Страница 86: ...dition of certain accessories may change the handling characteristics of the ATV Improper installation of accessories or modification of this vehicle could result in to an accident Accessories should...

Страница 87: ...boots gloves long pants and long sleeved shirt or jacket whenever you drive Keep hands and feet in the vehicle WARNING POTENTIAL HAZARD Operating this kart without wearing an approved motorcycle helme...

Страница 88: ...ce shield gloves boots long sleeved shirt or jacket and long pants Learn how to operate the vehicle Practice the vehicle in an large open space at the beginning to learn how to accelerate brake steer...

Страница 89: ...is ATV To stop the vehicle release the accelerate hit the brake pedal Failure brake may cause the tire lose traction and result in an accident NOTE Never shift the gear into reverse until the vehicle...

Страница 90: ...lls Be sure that you can maneuver your ATV effectively on flat ground before attempting any incline Even then practice riding first on gentle slopes Try more difficult climbs only after you have devel...

Страница 91: ...8 91 Periodic Maintenance and Adjustment In all cases avoid inclines with slippery or loose surfaces or obstacles that might cause you to lose control...

Страница 92: ...ep for the ATV or for your abilities Never operate the ATV on hills steeper than 15 degrees Never crest a hill at high speed for an obstacle a sharp drop or another vehicle or person could be on the o...

Страница 93: ...ride your ATV straight down a hill Avoid sharp angles which could allow the ATV to roll over Carefully choose your path and ride slowly 1 CVT belt box drain plug When approaching roadblocks If you fai...

Страница 94: ...zone check whether there is any roadblock first Be more careful when you ride over a large roadblock Regular examining and adjusting Regular examining adjusting and lubricating will keep the vehicle...

Страница 95: ...our body parts or clothes might get stuck into the moving parts cause injury Electronic parts might cause fire HOW TO AVOID Turn the engine down when maintaining Maintaining manual aims to help you to...

Страница 96: ...G POTENTIAL HAZARD Driving nonstandard modified vehicle HAZARDS MIGHT OCCUR If you assemble and modify the vehicle incorrectly it might cause hazards under some circumstances HOW TO AVOID Any inapprop...

Страница 97: ...ying attention to periodic inspection adjustment and lubrication will keep your ATV always in a safe and good condition WARNING Turn off the engine when performing maintenance unless otherwise specifi...

Страница 98: ...or modification of this vehicle may cause changes in handling which may cause an accident HOW TO AVOID THE HAZARD Never modify this ATV using improper installation or use of accessories All parts and...

Страница 99: ...8 99 Periodic Maintenance and Adjustment authorized ATV dealer...

Страница 100: ...data and technical skills ITEM ROUTINE Whichever Comes first INITIAL EVERY Month 1 3 6 6 12 Km Miles 320 198 1 200 745 2 400 1450 2 400 1450 4 800 2900 Hours 20 75 150 150 300 Valves Check valve clea...

Страница 101: ...atalyzer Check the exhaust Replace the muffler if necessary oil filter Check for leaks around the seal Replace it if necessary Engine filter element Clean Replace if necessary Engine oil strainer Clea...

Страница 102: ...Correct if necessary Lights and a witches Check operation Adjust headlight beams EFI Use EFI diagnostic apparatus for inspection Since this may require special tools data and technical skills have a d...

Страница 103: ...Adjustment EFI System An EFI system is different from a carburetor engine An EFI engine is composed of advanced parts such as an ECU EFI wires sensors and an implementation system Parts are shown bel...

Страница 104: ...8 104 Periodic Maintenance and Adjustment High voltage wire Ignition signal plug Ignition coil Fuel injector Elbow pipe inlet pipe Intake air temperature sensor pressure sensor...

Страница 105: ...intenance and Adjustment Duct dampers Air damper degree sensor Idle speed step motor Air damper Throttle Valve To adjust the inlet airflow Idle control step motor To stabilize the idle speed control F...

Страница 106: ...nd the inlet line pressure The ECU adjusts the injectors based on the inner pressure and the angle of the throttle valve The output power and torque are adjusted by changing the injection quantity Ign...

Страница 107: ...ing an EFI scanner purchased from your dealer This scanner provides detailed fault code information An owner s manual for the fault code is available Diagnostic apparatus EFI cables Oil and oil filter...

Страница 108: ...ap clean the oil scale 5 Put the cleaned oil scale back into the oil filter then recheck the oil level The maximum oil level The minimum oil level Oil scale Oil cap 6 If the oil scale shows the oil le...

Страница 109: ...ed to change the oil filter 1 Disassemble the controller cover You can see the assemble and disassemble process on page 8 9 2 Put a plate under the engine to get the used oil then disassemble the oil...

Страница 110: ...Maintenance and Adjustment Oil drainage bolt 4 Assemble the oil drainage bolt back with proper torque torsion torque oil filter tank 30Nm 3 0m kgf 22ft lbf 5 Assemble the oil drainage bolt back with...

Страница 111: ...his standard Make sure none extraneous impurities get into the crank box 6 Turn on the engine keep it in idling condition for few minutes check is there any oil leaking if so turn off the engine immed...

Страница 112: ...8 112 Periodic Maintenance and Adjustment Spark plug cap 3 Using the wrench in the tool bag to disassemble the spark plug as the picture shows below...

Страница 113: ...the central electric insulator should be medium to light tawny this spark plug color should be the normal color for a normally operating vehicle Please don t do the checking just by yourself check the...

Страница 114: ...mportant engine component The spark plug can illuminate the whole situation of the engine The Ceramic thermal insulator on the edge of center electrode should show the light brown color Do not inspect...

Страница 115: ...justment the specified spark plug C7HSA NGK Installation 1 Use the thickness gauge measuring electrode gap if necessary adjust the gap to a specified distance clearance of spark plug 0 6 0 7mm 0 024 0...

Страница 116: ...ark plug 17 5Nm 1 75 m kgf 12 7 ft lbf NOTE When installing the spark plug without a wrench to correctly estimate the torque for 1 4 to 1 2 to finger then tighten to specified torque as soon as possib...

Страница 117: ...8 117 Periodic Maintenance and Adjustment Fix bolt 2 Put the sponge removed from the frame 3 Gently thoroughly clean sponge in the solvent...

Страница 118: ...by fire or explosion HOW TO AVOID THE HAZARDS Use material cleaning fluid to clean sponge 4 he excess of solvent extruding from the sponge and dry it CAUTION Don t make the sponge during extrusion 5...

Страница 119: ...r and other aspects of the device is sealed tight All firmly lock device in order to avoid no filtering air into the engine CAUTION Under the condition of its filter element is not installed all is no...

Страница 120: ...tenance and Adjustment bolt 2 cps 2 Remove the exhaust pipe of muffler 3 Pat the exhaust pipe and then use a wire brush clean the spark plug brake on the exhaust pipe and the exhaust pipe to avoid rid...

Страница 121: ...ustment exhaust pipe spark plug brake 4 Inserted the exhaust muffler and the bolt hole in parallel 5 Install bolts on the exhaust pipe then tighten the bolt to the specified torque tighten the torque...

Страница 122: ...D Clean the spark plug brake wrongly Hot exhaust system POSSIBLE HAZARDS Hurt the eyes Cause burn Caused by carbon monoxide poisoning and even lead to death Cause fire HOW TO AVOID THE HAZARDS keep th...

Страница 123: ...mage Idle speed adjustment NOTE In this operation must be used with diagnostic tachometer 1 Start the engine and keep the rotate speed on the 1000R MIN to 2000R MIN few minutes and up to 4000R MIN to...

Страница 124: ...8 124 Periodic Maintenance and Adjustment the speed of the engine specified idle speed 1450 1550 r min The throttle limit screw 4 fit the car covering of right...

Страница 125: ...t this happening period to adjust the valve clearance should be often Check the front brake pads Wear degree according to the brake pads are fitted with groove so that you can not remove the brake to...

Страница 126: ...wheel hubs before checking the brake pads Check for the rear brake pads Every brake pad has a scale to show the degree of wear so you don t need to disassemble the brake to check it The scale can indi...

Страница 127: ...air will inside the braking system to cause brake useless Make sure the brake fluid is above the minimum mark before running And add brake fluid if necessary If the fluid lever is low please check th...

Страница 128: ...fect brake function Be carefully Don t let water go into the brake fluid container when adding new fluid Because water will lower boiling point and causing possible airlock Brake fluid may corrode the...

Страница 129: ...tial Danger Damaged cables Dangers may occur When the circuit is destroyed it may Corrode And wires will make some knots or be worn This will cause accident or personal injury How to avoid dangerous C...

Страница 130: ...the inner side and end of the cables Using a recommended grease Lithium soap based grease lubricants Lubricate steering Lubricate the connecting joint of steering column Using a recommended grease Lit...

Страница 131: ...e and Adjustment Wheel hub removal 1 Loosen the wheel bolts 2 Elevate the side of the vehicle by placing a suitable stand under the footrest frame 3 Remove the wheel bolts 4 Remove the wheel Bolts 4pc...

Страница 132: ...points toward forward rotation Arrow 2 Lower the vehicle to the ground 3 Securely tighten the bolts to appointed torque Battery The battery is a sealed battery There is no need to check the electrolyt...

Страница 133: ...p it may damage the battery WARNING Potential Danger Keep the battery or electrolyte improperly DANGERS MAY OCCUR You might be poisoned or burned by sulfuric acid of the electrolyte And battery can pr...

Страница 134: ...lutions External treatment Wash off with water immediately Internal treatment Drink a lot of milk and water magnesia emulsion egg and vegetable oil in order Then go to see a doctor immediately Eyes Wa...

Страница 135: ...e the battery from the vehicle and store it in a cool dark place Always install a fully charged battery CAUTION Sealed battery needs a special battery charger Using a common type of battery charger wi...

Страница 136: ...eat and take out the battery 2 Turn the key to the OFF position and cut down the problem electric circuit CAUTION To avoid a sudden short circuit be carefully check or replace the fuses after the main...

Страница 137: ...DANGERS MAY OCCUR Using incorrect fuse may damage the circuit and catch a fire HOW TO AVOID DANGEROUS Always use specified power fuses and never use a replacement with defective materials Change headl...

Страница 138: ...8 138 Periodic Maintenance and Adjustment Cap of rear part of headlight 3 Tear up Bulb Holder of Headlight...

Страница 139: ...9 Periodic Maintenance and Adjustment Cap of headlight bulb holder 4 First Push forward then switch counterclockwise to remove cap of headlight bulb holder Headlight bulb holder 5 pull out the defect...

Страница 140: ...When headlight on or just off can cause danger the bulb is hot DANGER TO HAPPEN You may get scald It may get on fire if the bulb is near inflammable cargo HOW TO AVOID DANGER Cool the bulb before tou...

Страница 141: ...om gasoline otherwise the transparency of glass light bulb luminosity and the life of the bulb will be affected With a piece of alcohol or thinner wet cloth on the headlight bulb any ash layer or fing...

Страница 142: ...led properly 9 Close the front cover 10 If necessary please reconnect the lights to the harness Reconnect the lights to the harness Like the following picture put up the harness the adjustment screw w...

Страница 143: ...8 143 Periodic Maintenance and Adjustment The adjustment screw for the lights harness Replace the taillight bulb If the tail lights burn out and replace it as follows...

Страница 144: ...ter clockwise to tear down it 3 Insert a new bulb and then load the clockwise direction 4 Install light bulb socket and bulb Check and repair fault Despite all the vehicles in the factory after strict...

Страница 145: ...re place to CHECK THE FUEL SYSTEM May ignite the fuel or explode causing serious injury or property damage HOW TO AVOID THE HIDDEN TROUBLE No smoking at the time of check the fuel system Make sure the...

Страница 146: ...8 146 Periodic Maintenance and Adjustment...

Страница 147: ...nce requires special techniques If you encounter a problem which you cannot solve please contact a dealer WARNING POTENTIAL HAZARD Checking the fuel system while smoking or near an open flame WHAT CAN...

Страница 148: ...broken Repair and touch up paint as necessary 2 Replace any damaged body panels 3 Re paste on stickers and install the warning placards with rivets 2 The skid plate is damaged by an object 1 Check if...

Страница 149: ...whether the rotors or the disc brake pads have worn beyond limits or gotten contaminated by oil or other material which could reduce the brake performance 3 Check if any brake lines are leaking 4 Che...

Страница 150: ...heck to see if the lights are damaged or blown out 2 Display is abnormal on the display panel 1 Check to see if the sensor is damaged 2 Check to be sure the display panel is NOT damaged 3 Check to see...

Страница 151: ...e speed 1 Check to see if the battery voltage is lowe 2 Check to see if the output voltage of the idling is lower than the specified value 3 Check to determine if the EFI has any pro 3 Engine backfire...

Страница 152: ...to see if the internal splines on the front wheel hub or the outer splines of the front wheel axle are worn abraded or damaged 4 Check to be sure the rubber spring ring which connects the front suspen...

Страница 153: ...onents 1 Before Cleaning a Seal exhaust ports to block water by using plastic bag or rubber etc b Ensure proper position of Spark plug and Air Filter covers 2 Applying mild soup in case of too much di...

Страница 154: ...iator etc 4 After cleaning most of the dust on the surface Using warm water and suitable cleaner to completely clean the ATV 5 Dry surfaces with a chamois to prevent water spots 6 Clean the seats with...

Страница 155: ...ormance which increase accidents HOW TO AVOID Dry the brakes after cleaning Test Braking at low speed to make components dry completely STORAGE 1 Fill the tank with fresh gasoline and HSUN fuel stabil...

Страница 156: ...N Each Gallon Gasoline mixed with one ounce stabilizer Or Each Liter Gasoline mixed with 7 5ml stabilizer 1CAUTION Ignore step 2 if added Fuel Stabilizer or similar add ons 3 Remove the spark plug app...

Страница 157: ...to all metal parts surface if ATV is stored in a high moisture place Don t apply oil to rubber and seats 8 Remove the battery from the vehicle ensure that it s fully charged and store it out of the s...

Страница 158: ...mm 66 3 in for utility model 1640 mm 64 5in for sport model 1039 mm 40 9 in 1033mm 40 6 in 640 mm 25 2 in 1120 mm 44 1 in 120 mm 4 7 in 3100 mm 122 in Basic weight With oil and full fuel tank 170kg 37...

Страница 159: ...mm 2 06 1 97 in for HS110ATV 9 5 1 Electric starter Wet sump Engine oil Type Recommended engine oil classification API Service SE SF SG type or higher CAUTION In order to prevent clutch slippage sinc...

Страница 160: ...er cartridge replacement not use oils labeled ENERGY CONSERVING II or higher 1 9 L 1 67 Imp qt 2 01 US qt 2 0 L 1 76 Imp qt 2 11 US qt Final gear case oil Type Quantity SAE80 API GL 4 Hypoid gear oil...

Страница 161: ...tch type Wet centrifugal automatic Model HS100ATV HS110ATV Transmission Primary ration Secondary ration Reverse gear Final drive ratio Transmission type Operation 3 72 67 18 1 88 32 17 2 12 36 17 2 62...

Страница 162: ...on Double swing arm Single swing arm Model HS100ATV HS110ATV Vibration Damper Front Vibration Damper Rear Vibration Damper Disc Spring Oil Hydraulic Vibration Damper Disc Spring Oil Hydraulic Vibratio...

Страница 163: ...del HS100ATV HS110ATV Bulb voltage wattage quantity Head light Full beam Low beam Clearance light Tail brake light Front turning lights Rear turning lights 12 V 35 W 0 5 W 2 12 V 55W 2 12 V 55W 2 LED...

Страница 164: ...ing indicator LED LED LED LED LED LED Fuses Main fuse Backup fuse 30A 30A Fault Code of Electronic Injection System DTC Number DTC Description Related Calibration HEX DEC P0107 MAP Circuit Low Voltage...

Страница 165: ...uit Low Voltage or Open KsDGDM_TPS_ShortLow 122 290 P0123 TPS Circuit High Voltage KsDGDM_TPS_ShortHigh 123 291 P0131 O2S 1 Circuit Low Voltage KsDGDM_O2_1_ShortLow 131 305 P0132 O2S 1 Circuit High Vo...

Страница 166: ...lt 351 849 P0352 Cylinder 2 Ignition Coil Malfunction KsDGDM_EST_B_Fault 352 850 P0505 Idle Speed Control Error KsDGDM_IdleControl 505 1285 P0562 System Voltage Low KsDGDM_SysVoltLow 562 1378 P0563 Sy...

Страница 167: ...hler Special KsFDIAG_PESystLean 174 372 YOUR WARRANTY RIGHTS AND OBLIGATIONS Hisun Motors Corp U S A hereinafter HISUN is pleased to explain the emission control system warranty on your Off Road ATV o...

Страница 168: ...presenting your vehicle to the HISUN dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the vehicle owner you should be...

Страница 169: ...ations This Emission Control System Warranty shall not cover any of the following A Repair or replacement as a result of 1 accident 2 misuse 3 repairs improperly performed or replacements improperly i...

Страница 170: ...not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you C No dealer is authorized to modify this Limited Emission Control System Warranty issued by H...

Страница 171: ...8 171 Periodic Maintenance and Adjustment Telstar Avenue El Monte CA 91731 Hisun Motors Corp U S A 1434 Patton Place Ste 106 Carrollton TX 75007 Phone 972 446 0760 Fax 972 446 0765...

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