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103 - PVD 3622_GB_TM_January 2014.Docx

4.

COMMISSIONING, USE AND MAINTENANCE

4.1. Instructions for commissioning, use and maintenance

4.1.1.

Equipment delivery

All torque motors are strictly controlled during manufacturing, before shipping.
While receiving it, it is necessary to verify motor condition and if it has not been
damaged in transit. Remove it carefully from its packaging. Verify that the data
written on the label are the same as the ones on the acknowledgement of order, and
that all documents or needed accessories for user are present in the packaging.

Warning: In case of damaged material during the transport, the
recipient must

immediately

make reservations to the carrier through

a registered mail within 24 h..

4.1.2.

Handling

Torque Motors are equipped with two lifting rings intended for handling.

Caution: Use Torque Motors lifting rings only to handle the motor. Do
not handle the motor with the help of electrical cables, connectors
and water inputs/outputs, or use any other inappropriate method.

The drawings below show the correct handling procedure.

DANGER: Choose the correct slings for the motor weight. The two
slings must the same length and a minimum angle of 50° has to be
respected between the motor axis and the slings.

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Содержание TM Series

Страница 1: ...1 PVD 3622_GB_TM_January 2014 Docx Torque Motors TM Series Technical Manual PVD 3622...

Страница 2: ...rding to IEC 60034 1 Ed 12 02 2010 rotating electrical machinery part 1 Rating and performance IEC 60034 5 Ed 4 1 11 2006 rotating electrical machinery part 5 Degrees of protection provided by the int...

Страница 3: ...406 40C Water Cooled data 29 3 2 7 Efficiency curves 31 3 2 8 Electromagnetic losses 48 3 2 9 Total torque losses 49 3 2 10 Time constants of the motor 50 3 2 11 Speed ripple 52 3 2 12 PWM frequencies...

Страница 4: ...r commissioning use and maintenance 103 4 1 1 Equipment delivery 103 4 1 2 Handling 103 4 1 3 Storage 104 4 2 Installation 104 4 2 1 Mounting 104 4 2 2 Preparation 105 4 2 3 Mechanical installation 10...

Страница 5: ...installation procedures safety instructions or any other issue tackled in this manual please contact PARKER as well PARKER s responsibility is limited to its torque motors and does not encompass the...

Страница 6: ...he highest range CAT I and CAT II meters must not be used on this product Allow at least 5 minutes for the drive s capacitors to discharge to safe voltage levels 50V Use the specified meter capable of...

Страница 7: ...based servomotors with a high number of poles able to deliver torques up to 22 000 Nm at speeds up to 500 rpm Based on brushless technology they offer the following decisive advantages high torque den...

Страница 8: ...rew extraction mechanisms making them particularly suitable for applications in segments such as plastics and rubber extrusion injection molding etc Terminal Box Water Inlet Outlet Lifting rings Integ...

Страница 9: ...for power cable PTC probes and KTY sensors connector for encoder signals Insulation of the stator winding Class F according to IEC 60034 1 with potting Thermal protection 2 PTC probes and 1 KTY sensor...

Страница 10: ...io 6 TM30_ ratio 9 TM40_ ratio 6 Thrust Bearing XX SKF 294XX 00 without thrust bearings with ball bearings 01 without thrust bearings with roller bearings Terminal Box Position U At the rear on the to...

Страница 11: ...an indicative about the torque derating at low speed But in any case refer to PARKER technical department to know the exact values At low speed the torque derating is given by the following formula fo...

Страница 12: ...s regarding condensation issues are given at 3 5 It is possible to increase a little bit the Inlet temperature up to 45 C but the torque must be reduced The following curves give an indicative of the...

Страница 13: ...curve vs speed for TMW3xx at nominal water flow 50 glycol Inlet25 C Inlet 30 C Inlet 35 C Inlet 40 C Inlet 45 C 80 82 84 86 88 90 92 94 96 98 100 0 50 100 150 200 250 300 350 Derating coefficient wit...

Страница 14: ...of the motor during its duty cycle Let us consider the period of the cycle T s the successively samples of movements i characterized each ones by the maximal torque Mi Nm reached during the duration...

Страница 15: ...e speed presents a sufficient margin regarding the rms torque Mrms rms speed is calculated thanks to the same formula as that used for the rms torque The mean speed cannot be used in general mean spee...

Страница 16: ...the best motor and drive association AC890 PARKER Parker drive example The rated current provided by the AC890 Parker drive depends on its rated power and its mode selection Vectorial mode or Servo mo...

Страница 17: ...is 129 Arms for 4800 Nm at the nominal speed Selection of the drive The drive has to provide at least a permanent current equal to I0 130 Arms In order to obtain an acceleration torque of 7000 Nm the...

Страница 18: ...rque 5870 Nm Altitude 1 000 m Ip Max current 157 Arms Thermal class F Np Max speed 155 rpm according to CEI 34 1 J Rotor inertia 4 55 kg m Number of poles 36 Ke Back emf constant at 1000 rpm 25 C 2350...

Страница 19: ...speed 155 rpm according to CEI 34 1 J Rotor inertia 4 55 kg m Number of poles 36 Ke Back emf constant at 1000 rpm 25 C 2350 Vrms Kt Torque sensitiv ity 37 5 Nm Arms Ef f iciency Rb Winding resistance...

Страница 20: ...her than the permanent current But to avoid any overheating the following rules must be respected 1 The peak currents and peak torques given in the data sheet must never be exceeded 2 The thermal equi...

Страница 21: ...eristics Torque speed current power The torque vs speed graph below explains different intrinsic values of the next tables Torque Peak Torque Permanent torque at low speed Nominal torque Stall torque...

Страница 22: ...9 24 4 TMA205LP 434 285 12 9 2320 285 0 78 23 569 29 8 TMA205LL 351 390 14 3 2320 390 0 78 25 5 569 40 3 TMA206LY 637 75 5 2850 75 0 81 9 99 664 10 4 TMA206LV 616 115 7 42 2850 115 0 81 14 1 664 15 1...

Страница 23: ...1 1390 42 3 TMA305LN 888 190 17 7 5880 190 4 4 31 9 1390 48 TMA306LX 1470 70 10 8 7200 70 4 55 21 5 1620 23 3 TMA306LV 1400 95 13 9 7200 95 4 55 25 5 1620 29 1 TMA306LS 1260 130 17 2 7200 130 4 55 30...

Страница 24: ...55 23 6 21000 55 19 4 45 9 4570 50 8 TMA408LW 3830 75 30 1 21000 75 19 4 53 8 4570 63 6 TMA408LV 3680 85 32 8 21000 85 19 4 59 2 4570 72 6 TMA408LS 3430 100 35 9 21000 100 19 4 64 7 4570 84 7 TMA408LP...

Страница 25: ...0 400 64 3 2320 500 0 78 11 128 TMW206LY 1930 45 9 09 2850 45 0 81 13 31 4 TMW206LX 1930 60 12 1 2850 65 0 81 13 35 8 TMW206LV 1920 90 18 1 2850 110 0 81 13 45 5 TMW206LR 1920 165 33 2 2850 205 0 81 1...

Страница 26: ...630 0 78 11 127 TMW206LY 1930 60 12 1 2850 60 0 81 13 31 4 TMW206LX 1920 85 17 1 2850 90 0 81 13 35 8 TMW206LV 1920 115 23 1 2850 140 0 81 13 45 5 TMW206LR 1910 205 41 2850 250 0 81 13 71 1 TMW206LQ 1...

Страница 27: ...TMW306LX 4840 55 27 9 7200 55 4 55 20 69 1 TMW306LV 4830 75 37 9 7200 85 4 55 20 86 2 TMW306LS 4810 105 52 9 7200 130 4 55 21 115 TMW306LR 4800 125 62 8 7200 155 4 55 21 129 TMW306LN 4760 165 82 2 72...

Страница 28: ...5 32 9 7200 65 4 55 20 69 TMW306LV 4820 90 45 4 7200 100 4 55 20 86 TMW306LS 4790 135 67 7 7200 165 4 55 21 114 TMW306LR 4770 155 77 4 7200 190 4 55 21 128 TMW306LN 4730 200 99 7200 245 4 55 21 160 TM...

Страница 29: ...14200 70 104 21000 85 19 4 38 224 TMW408LS 14200 85 126 21000 105 19 4 38 261 TMW408LP 14100 100 148 21000 120 19 4 38 306 TMW408LN 14100 120 177 21000 150 19 4 38 350 TMW408LL 14000 135 198 21000 165...

Страница 30: ...100 19 4 38 224 TMW408LS 14100 105 155 21000 125 19 4 38 260 TMW408LP 14100 125 184 21000 145 19 4 38 304 TMW408LN 14000 145 212 21000 180 19 4 38 348 TMW408LL 13900 165 240 21000 200 19 4 38 385 TMW4...

Страница 31: ...rves are typical values They may vary from one motor to an other Caution The efficiency curves are given for an optimal motor control no voltage saturation and optimal phase between current and EMF Ca...

Страница 32: ...ficiency curves of the motor TMW204L Speed rpm Torque Nm 0 50 100 150 200 250 300 350 400 450 0 500 1000 1500 2000 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5 6...

Страница 33: ...ency curves of the motor TMW205L Speed rpm Torque Nm 0 50 100 150 200 250 300 350 400 450 0 500 1000 1500 2000 2500 3000 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5...

Страница 34: ...es of the motor TMW206L Speed rpm Torque Nm 0 50 100 150 200 250 300 350 400 450 0 500 1000 1500 2000 2500 3000 3500 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5...

Страница 35: ...otor TMW207L Speed rpm Torque Nm 0 50 100 150 200 250 300 350 400 450 0 500 1000 1500 2000 2500 3000 3500 4000 4500 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5 6...

Страница 36: ...TMW208L Speed rpm Torque Nm 0 50 100 150 200 250 300 350 400 450 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5...

Страница 37: ...y curves of the motor TMW304L Speed rpm Torque Nm 0 50 100 150 200 250 300 350 400 0 1000 2000 3000 4000 5000 6000 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5 6...

Страница 38: ...curves of the motor TMW305L Speed rpm Torque Nm 0 50 100 150 200 250 300 350 0 1000 2000 3000 4000 5000 6000 7000 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 56 56...

Страница 39: ...rves of the motor TMW306L Speed rpm Torque Nm 0 50 100 150 200 250 300 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 52 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5...

Страница 40: ...ciency curves of the motor TMW308L Speed rpm Torque Nm 0 50 100 150 200 250 300 0 2000 4000 6000 8000 10000 12000 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5 6 5...

Страница 41: ...es of the motor TMW30AL Speed rpm Torque Nm 0 50 100 150 200 250 300 0 2000 4000 6000 8000 10000 12000 14000 16000 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5 6...

Страница 42: ...ficiency curves of the motor TMW404L Speed rpm Torque Nm 0 50 100 150 200 250 0 2000 4000 6000 8000 10000 12000 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5 6 56...

Страница 43: ...iency curves of the motor TMW405L Speed rpm Torque Nm 0 50 100 150 200 0 2000 4000 6000 8000 10000 12000 14000 16000 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5...

Страница 44: ...ncy curves of the motor TMW406L Speed rpm Torque Nm 0 50 100 150 200 0 0 2 0 4 0 6 0 8 1 1 2 1 4 1 6 1 8 2 x 10 4 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5 6 5...

Страница 45: ...94 94 Constant efficiency curves of the motor TMW408L Speed rpm Torque Nm 0 50 100 150 200 0 0 5 1 1 5 2 2 5 x 10 4 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5 6...

Страница 46: ...Constant efficiency curves of the motor TMW40AL Speed rpm Torque Nm 0 50 100 150 200 0 0 5 1 1 5 2 2 5 3 3 5 x 10 4 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5 6...

Страница 47: ...onstant efficiency curves of the motor TMW40CL Speed rpm Torque Nm 0 50 100 150 200 0 0 5 1 1 5 2 2 5 3 3 5 4 x 10 4 Torque Nm 5 0 5 0 5 0 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 5 4 54 54 54 5 6 5 6 5...

Страница 48: ...lity will be accepted for direct or indirect losses or damages due to the use of these data Following data are indicative Type Tf Nm Kd Nm 1000rpm TMW204L 9 11 TMW205L 11 15 TMW206L 13 17 TMW207L 15 2...

Страница 49: ...4L 75 124 138 146 TMW405L 87 141 158 169 TMW406L 100 157 179 191 TMW408L 126 190 220 236 TMW40AL 151 224 261 281 TMW40CL 177 257 303 327 Total torque losses including mechanical and electromagnetical...

Страница 50: ...ant 3 3 3 5 0 _ _ _ _ _ ph ph ph ph ph ph n ph n ph mech Ke Ke J R Ke Kt J R 2 _ _ 5 0 ph ph ph ph mech Ke J R With following values obtained from the motor data sheet Rph_ph resistance of the motor p...

Страница 51: ...h _ 389 K kg J Kg copper K J copper Mass Cth With Rthcopper_iron thermal resistance between copper and iron K W Cthcopper thermal capacity of the copper J K Masscopper mass of the copper winding kg He...

Страница 52: ...belt ratio 6 3 4 4 or higher depending on the max speed Endat in direct 1 or higher depending on the max speed 3 2 12 PWM frequencies Noise according to PWM frequency The converter supplies the motor...

Страница 53: ...C890SD 4 0798K AC890S Pn Rated power 318 kW Cooling Mn Rated torque 21700 Nm water cooling Nn Rated speed 140 rpm Cooling IC 97 W In Rated current 626 Arms Minimum f low 57 l min Un Rated voltage 347...

Страница 54: ...140 124 175 2 max N B If the rated voltage increases Un2 Un the new rated speed Nn2 and the new maximum speed Nmax2 will be greater than the former ones Nn and Nmax Moreover you will have to check tha...

Страница 55: ...he recommendations of the IEC TS 60034 25 ed 2 0 2007 03 12 for motors without filters up to 690V AC See figure 1 Figure 1 Minimum Voltage withstands characteristics for motors insulations according t...

Страница 56: ...56 PVD 3622_GB_TM_January 2014 Docx 3 3 Dimension drawings 3 3 1 TMW200 standard configurations 3 3 1 1 Shaft Height 200 mm Thrust bearing 29420...

Страница 57: ...57 PVD 3622_GB_TM_January 2014 Docx 3 3 1 2 Shaft Height 200 mm Thrust bearing 29424...

Страница 58: ...58 PVD 3622_GB_TM_January 2014 Docx 3 3 1 3 Shaft Height 200 mm Without Thrust Bearing With Ball Bearing...

Страница 59: ...59 PVD 3622_GB_TM_January 2014 Docx 3 3 1 4 Shaft Height 200 mm Without Thrust Bearing With Roller Bearing...

Страница 60: ...60 PVD 3622_GB_TM_January 2014 Docx 3 3 2 TMW315 standard configurations 3 3 2 1 Shaft Height 315 mm Thrust Bearing 29422...

Страница 61: ...61 PVD 3622_GB_TM_January 2014 Docx 3 3 2 2 Shaft Height 315 mm Thrust Bearing 29426...

Страница 62: ...62 PVD 3622_GB_TM_January 2014 Docx 3 3 2 3 Shaft Height 315 mm Thrust Bearing 29430...

Страница 63: ...63 PVD 3622_GB_TM_January 2014 Docx 3 3 2 4 Shaft Height 315 mm Without Thrust Bearing With Ball Bearing...

Страница 64: ...64 PVD 3622_GB_TM_January 2014 Docx 3 3 2 5 Shaft Height 315 mm Without Thrust Bearing With Roller Bearing...

Страница 65: ...65 PVD 3622_GB_TM_January 2014 Docx 3 3 3 TMW400 standard configurations 3 3 3 1 Shaft Height 400 mm Thrust Bearing 29430...

Страница 66: ...66 PVD 3622_GB_TM_January 2014 Docx 3 3 3 2 Shaft Height 400 mm Thrust Bearing 29434...

Страница 67: ...67 PVD 3622_GB_TM_January 2014 Docx 3 3 3 3 Shaft Height 400 mm Thrust Bearing 29440...

Страница 68: ...68 PVD 3622_GB_TM_January 2014 Docx 3 3 3 4 Shaft Height 400 mm Without Thrust Bearing With Ball Bearing...

Страница 69: ...69 PVD 3622_GB_TM_January 2014 Docx 3 3 3 5 Shaft Height 400 mm Without Thrust Bearing With Roller Bearing...

Страница 70: ...e By feet Extruder mounting Caution For other mounting position consult us and specify the position on the order for the drain holes location For vertical mounting or flange mounting the load capacity...

Страница 71: ...60034 14 grade A maximum rms vibration velocity for TM200 is 1 8mm s for rigid mounting maximum rms vibration velocity for TM300 TM400 is 2 3mm s for rigid mounting Warning A grade A motor according...

Страница 72: ...ous speeds for different axial dynamic bearing load calculated using the following formula according to ISO281 and SKF recommendations 3 10 6 60 10 P C n Ln Ln Thrust bearing life time hours C Basic d...

Страница 73: ...600 2200 1 800 Thrust bearing service life h 1 00000 1 00000 72900 54700 43700 36500 31 200 27300 24300 21 900 1 9900 1 8200 Re greasing interval h 7000 7000 7000 6000 5000 4200 3500 3000 2500 21 00 1...

Страница 74: ...00 3000 2500 21 00 1 700 1 400 Thrust bearing service life h 1 00000 1 00000 70900 53200 42500 35400 30400 26600 23600 21 300 1 9300 1 7700 Re greasing interval h 7000 7000 6700 5500 4500 3700 31 00 2...

Страница 75: ...A Re greasing interval h 7000 7000 6700 5400 4400 3600 2900 2300 1 900 1 500 1 300 Thrust bearing service life h 1 00000 86500 57600 43200 34600 28800 24700 21 600 1 9200 1 7300 N A N A Re greasing i...

Страница 76: ...1 200 Thrust bearing service life h 1 00000 1 00000 761 00 571 00 45700 381 00 32600 28500 25400 22800 N A N A Re greasing interval h 7000 7000 6200 5000 3900 31 00 2500 2000 1 600 1 300 Thrust beari...

Страница 77: ...0700 N A N A Re greasing interval h 7000 7000 6500 5000 3900 3000 2300 1 800 1 400 1 1 00 Thrust bearing service life h 1 00000 1 00000 691 00 51 800 41 500 34600 29600 25900 23000 N A N A N A Re grea...

Страница 78: ...7000 7000 6000 4500 3400 2500 1 900 1 400 1 1 00 Thrust bearing service life h 1 00000 1 00000 78300 58700 47000 391 00 33600 29400 N A N A N A N A Re greasing interval h 7000 7000 5200 3900 2900 2200...

Страница 79: ...0 N A N A N A N A N A N A Re greasing interval h 7000 5700 41 00 2900 21 00 1 500 Thrust bearing service life h 1 00000 71 200 47500 35600 28500 23700 N A N A N A N A N A N A Re greasing interval h 70...

Страница 80: ...n TM Torque Motors are also available without thrust bearings with either ball bearings or roller bearings The following curves give indicative values of maximum admissible radial in the middle of the...

Страница 81: ...0 with roller bearings NU226 6030 bearing TM400 with roller bearings NU234 6040 bearing Ln 80 000h Ln 50 000h Ln 20 000h Ln 80 000h Ln 50 000h Ln 20 000h Ln 80 000h Ln 50 000h Ln 20 000h Ln 80 000h Ln...

Страница 82: ...e stopped 10 minutes after motor shut down Caution Condensation and risk of rust may occur when the temperature gradient between the air and the water becomes significant Condensation is also linked t...

Страница 83: ...e user Some additives like TYFOCOR or GLYSANTIN G48 correctly used have demonstrated their ability to prevent corrosion in a closed cooling circuit For example Glysantin G48 recommendations are Water...

Страница 84: ...to choose the chiller The chiller is able to evacuate the heat from the motor losses with the water circulation The motor losses power to evacuate by the chiller depend on the efficiency and motor po...

Страница 85: ...sipation capability kW Flowrate capability l min TMW204L 6 2 10 ICE010 7 40 10 5 TMW205L 7 9 13 ICE015 11 1 31 5 TMW206L 9 7 15 TMW207L 11 0 17 TMW208L 12 6 20 ICE022 17 8 51 1 TMW304L 10 9 17 ICE015...

Страница 86: ...8 45 45 9 47 7 50 0 52 9 56 0 50 51 0 53 0 55 6 58 8 62 2 55 56 1 58 3 61 2 64 7 68 4 60 61 2 63 5 66 7 70 5 74 7 65 66 4 68 8 72 3 76 4 80 9 70 71 5 74 1 77 8 82 3 87 1 75 76 6 79 4 83 4 88 2 93 3 80...

Страница 87: ...3 1 Main formulas p C n dissipatio Power rate Flow 60 _ _ With Flow rate l min Power_dissipation W Gradient inlet outlet C Cp thermal specific capacity of the water as coolant J kg K Cp depends on the...

Страница 88: ...ent its obstruction We recommend 0 1mm filter This section shows typical water cooling diagram Recommendations Check inlet temperature Chiller or Exchanger Pump Torque motor Recommendations Check wate...

Страница 89: ...89 PVD 3622_GB_TM_January 2014 Docx To other s device s Chiller or Exchanger Pump Torque motor No Parallel Circuit without flow control Torque motors Pump Torque motors No Serial Circuit...

Страница 90: ...on water drain hole If condensation water builds up in the motor it can be drained through holes positioned at the lowest point in the motor housing Condensation water drain holes must be checked at l...

Страница 91: ...rs and KTY sensor are connected through the terminal box according to the electrical connection diagrams 3 7 1 Alarm tripping with PTC thermistors Two thermal probes PTC thermistors fitted in the serv...

Страница 92: ...g to an approximately linear characteristic The required temperature limits for alarm and tripping can be set in the drive The graph below shows KTY sensor resistance vs temperature for a measuring cu...

Страница 93: ...es Some drives have cable limitations or recommendations please refer to the drive technical documentation for any further information Cable selection At standstill the current must be limited at 80 o...

Страница 94: ...section selection 35mm for a 3 cores in a cable tray at 30 C max You also have to respect the Drive commissioning manual and the cables current densities or voltage specifications 3 8 2 Conversion Aw...

Страница 95: ...PARKER for further information Caution It might be necessary to fit a filter at the servo drive output if the length of the cable exceeds 25 m Consult us 3 8 4 Mains supply connection diagrams The sid...

Страница 96: ...15 screw on terminal box And M10 on rear flange Power Accessories Tightening torque 17 N m 0 6 0 8 N m Cables section capacity 35 to 95 mm 0 2 to 4 mm 3 8 4 3 Shaft Heights 315 and 400 mm with current...

Страница 97: ...ermal Probe Black 5 PTC 140 C Thermal Probe White 6 PTC 140 C Thermal Probe Blue GND 4 holes 10 5mm on terminal box And M8 on rear flange TM 315 M12 on rear flange TM 400 Power Accessories Tightening...

Страница 98: ...hout belt pulley 10 maxi Ratio 0 5 5 Input impedance Mini 48 66j Typical 56 80j Output impedance primary in short circuit whatever the position of the rotor Typical 120 200j Dielectric rigidity 50 60...

Страница 99: ...ion 8192 13 bits Electrical Permissible speed at accuracy 600 rpm 1 LSB Nmax 50 LSB Calculation time 0 25 s Encoder accuracy 20 Power Supply Current consumption without load 5VDC 5 180mA Electrical co...

Страница 100: ...on values EnDat 2 2 Position values per revolution 8192 13 bits Calculation time 5 s Power Supply 3 6 to 14V Electrical connection 17 pin flange socket Maximum operating temp 115 C 239 F Encoder conne...

Страница 101: ...clock frequency AC890 PARKER Wiring EnDat encoder From Heidenhain 3 9 3 Sin Cos Encoder on request 1V 250Khz max Restriction Need for homing equivalent function at each power ON for synchronizing the...

Страница 102: ...eplaced by the length in meter Ex for 20m cable xxx 020 For other drive you can assembly cable and plug by soldering with part number on the tab below Feedback Sensor Cable reference Plug reference En...

Страница 103: ...ies for user are present in the packaging Warning In case of damaged material during the transport the recipient must immediately make reservations to the carrier through a registered mail within 24 h...

Страница 104: ...due to resonance Before bolting the motor s feet the foundation surface must be cleaned and checked in order to detect any excessive height difference between the foot locations The variation from on...

Страница 105: ...nment of the motor shaft with that of the machine to be driven thus avoiding vibration irregular rotation or putting too much strain on the shaft Prohibit any impact on the shaft and avoid press fitti...

Страница 106: ...al cabinet is off prior to making any connections Caution The wiring must comply with the drive commissioning manual and with recommended cables Danger The torque motor must be earthed by connecting t...

Страница 107: ...ocumentations 4 3 2 Encoder cable handling Caution It is forbidden to disconnect the Encoder cable under voltage high risk of damage and sensor destruction Warning Always wear an antistatic wrist stra...

Страница 108: ...ation standard VDE 0105 or IEC 0364 and local regulations They must be authorized to install commission and operate in accordance with established practices and standards Please contact PARKER for tec...

Страница 109: ...perature should never exceed 100 C Otherwise use a different grease ATTENTION For thrust bearing re greasing intervals depend on load and decrease with high load see 3 5 3 Caution Run the motor slowly...

Страница 110: ...4 4 2 2 TM_200 Motor without thrust bearing Front view Rear view 1 2 Used grease will go out during re greasing Front view Rear view 1 2 Used grease will go out during re greasing only on rear drain O...

Страница 111: ...aring Front view Rear view 1 2 Used grease will go out during re greasing only on front drain On the rear motor is equipped of used grease tank with 10 re greasing capacity Front view Rear view 1 2 Us...

Страница 112: ...from Torque Motors Steps 2 and 3 have to be executed if the Torque Motor is equipped with a Direct EnDat Encoder option B Steps 4 to 7 are mandatory for all Torque Motors Step 1 Motor rotation blocki...

Страница 113: ...e as the supply wire and keep the short circuit until the end of the reassembly Step 2 Rear cover removal for TM with Direct EnDat Encoder only 1 Unscrew and remove 2 Remove the rear cover Step 3 Shaf...

Страница 114: ...KMT nut from the motor s shaft KMT nut reference Thrust Bearing Ref 29420 29422 29424 29426 29430 29434 29440 Nut Ref KMT20 KMT22 KMT24 KMT26 KMT30 KMT34 KMT40 Step 5 Shutting collar removal for all...

Страница 115: ...le G1 8 at 300 bars 4350 psi Reference of the pump recommended by SKF 729101B or TMJE300 400 Reference of the oil recommended by SKF SKF LHDF 900 5 3 As soon as the Thrust Bearing is dilated the inner...

Страница 116: ...mly grease the area between the external ring and the flange 2 Make sure all springs are in position 3 Insert the new Thrust Bearing external ring 4 Uniformly grease the contact surface between the ro...

Страница 117: ...P0063 5320P0065 13 Re insert the shutting collar 14 Re insert and screw down the KMT nut Tightening torque 300 to 400 Nm 15 Screw down the locking screws of the KMT nut Tightening torque 35Nm 16 Remov...

Страница 118: ...LY First Step release the encoder cable 1 Remove plug base from the rear flange by removing the 4 M3 screws 2 Remove encoder rear cap and disconnect encoder cable Caution The belt has to be changed ev...

Страница 119: ...e the encoder support 1 Remove the two holding screws 2 Remove the encoder support the belt will also be removed Step 4 Belt replacement and positioning 1 Replace the worn belt by a new one Belt refer...

Страница 120: ...n procedure adjustment of the encoder position to the rotor position done from the drive Table1 Belt references and control frequencies BINDER references PARKER references Frequency TMW 40_ 6AT3 816 3...

Страница 121: ...ring key Tightening torque 0 45 0 05 Nm 4 Assemble the encoder axial holding screw Tightening torque 1 2 0 1 Nm Final Step Reassembly 1 Screw down the rear cover standard screw tightening torque 2 Con...

Страница 122: ...Motor rotation blocking 1 Shut down the drive Switch off main power supply After removal of power supply main switch off wait at least 5 minutes before working on motors or on any part of the system 2...

Страница 123: ...intended for this operation 2 Rotate the threaded steel rod until it reaches the extrusion screw 3 Continue to rotate the rod in order to push the screw out of the front of the motor 4 5 2 Front side...

Страница 124: ...the front of the motor 4 5 3 Rear side screw extraction with screw cooling Execution R In execution R torque motors are equipped with a patent pending mechanism allowing the extraction of the extrusi...

Страница 125: ...od 1 into the protection pipe 2 and fix it to the screw end 3 Second Step Remove the lip seal mounting 6 by unscrewing the screws on its rear then remove the protection pipe 2 Third Step Having remove...

Страница 126: ...own the nut on the threaded steel rod Reassembly First Step Insert the threaded steel rod 1 with the screw 3 into the shaft Put the screw near its final position Second Step Remove the threaded steel...

Страница 127: ...x and connect motor phases to the terminal box Put back the terminal box cover Before applying power Read the safety section at the beginning of the manual Check for damage to equipment Check all exte...

Страница 128: ...e that the motor is racing Check the speed set point of the servo drive Check you are well and truly in speed regulation and not in torque regulation Check the encoder setting You notice vibrations Ch...

Страница 129: ...any grease on the bearing you did not open the drain hole during re greasing operation Open grease drain plugs for 1 hour see 4 4 1 Some leakage on the front or rear flange Too many grease on the bear...

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