Parker QPM3 Скачать руководство пользователя страница 9

Installation and servicing manual

Low pressure pump, QPM3

9

Parker Hannifin Corporation

Hydraulics Group

Catalogue HY10-6012-UM/EU

Introduction/Safety instructions/Description

Introduction

The purpose of this manual is to serve as a reference guide for 

installation, maintenance and operation of the QPM3 low pres-

sure pump.

Keep the manual at hand. A lost manual should be replaced as 

soon as possible.

For optimum performance and in order to prevent incorrect use, 

please read this manual carefully and observe all safety precau-

tions prior to putting the QPM3 low pressure pump into service.

Installation and maintenance work should only be carried out by 

qualified personnel. Parker reserve the right to make technical al-

terations without prior notice.

Use 

The QPM3 low pressure pump is designed to circulate oil in 

for instance hydraulic systems and gear boxes. The QPM3 low 

pressure pump is also suitable as part of systems for filling and 

draining of tanks.

Warranty and claims

In the event of malfunction, consult your local Parker office. Parker 

shall not be held responsible for any consequences due to modifi-

cation and/or alterations made by the customer.

Safety instructions

The installation contractor as well as the user should be aware 

of, understand and observe all safety precautions in this manual, 

including any information mentioned on labels attached to the 

product.

Definition of Safety Warning Levels…
…concerning personal safety

All precautions concerning personal safety are classified as per 

below, depending on how severe the consequences of an inci-

dent could be.
  

Danger

 This alerts you to an action or procedure that, if 

performed improperly, 

will produce

 bodily harm or death.

 

 Caution

 This alerts you to an action or procedure that, if 

performed improperly, 

is likely to

 produce bodily harm or 

death.

 

 Precaution

 This alerts you to an action or procedure that, 

if performed improperly, 

is likely to

 cause an accident with 

bodily harm.

...concerning other safety issues

Notifications concerning other safety issues (property, process or 

environmental) and maintenance work are classified as follows:

Important

 This alerts you to an action orprocedure that, if per-

formed improperly, 

is likely to

 result in damage to the product, 

process or environment.

…concerning additional information

Additional information is marked as follows:

Note!

 This alerts you to important information related to the text 

in a paragraph.

Overall instructions
 

 Danger

 Electrical shock hazard. All electrical connections 

must be made by a qualified electrician!. 

 

 Caution

 Risk of bodily injury. Disconnect the motor 

power supply prior to maintenance.

 

 Caution

 Risk of bodily injury. Before disconnecting the 

hydraulic connections and hoses, make sure that the 

system is depressurized.

 

 Caution

 Risk of severe burns. As the pump could 

become extremely hot during operation, make sure that 

the pump is cool before touching.

 

 Caution

 Risk of severe burns. Hose rupture or other 

failure could cause hot oil to squirt out.

 

 Precaution

 This indicates a toxic hazard. To prevent 

bodily injury and damage to property or environment, 

used oil should be collected according to specific 

industrial waste regulations of each country.

 

 Precaution

 Risk of slip and fall accidents and damage 

to property. If the unit is used as foot plate there is a risk 

for slip and fall accidents and the unit can be damaged. 

Do not step on the unit.

Note! 

Use hearing protection when standing close to an 

operating pump for long periods of time.

Environmental information

To prevent personal injury and damage to the environment:

Disassemble and sort all material for reuse and/or recycling.

Make sure that hazardous waste is collected for disposal.

Used material, components and products should be collected and 

handed over to public waste collection points. Check local rules 

and regulations with local authorities or with your nearest recycling 

station.

Description

The QPM3 gerotor type of low pressure pump is equipped with 

electric motor, double bearing shaft and flexible coupling.

The gerotor principle is based on an inner and an outer rotor. The 

inner rotor has one less tooth than the outer. The inner rotor has 

its centreline positioned at a fixed eccentricity from the centreline 

of the outer rotor. As the rotors rotate about their own respective 

axes oil is drawn into the enlarging chamber. The process occurs 

constantly for each chamber, providing a smooth pumping action. 

QPM3 low pressure pump comes as standard with pump flow 

10, 20, 40, 60 and 80 l/min.

Sign

The sign specified below is attached to the QPM3 low pressure 

pump at delivery. 

See Figure 1. 

•  Caution! Do not step on the unit! High temperature surfaces!

A

 – P/N.

B

 – Designation.

C

 – Designation

Содержание QPM3

Страница 1: ...Air Oil Coolers QPM3 Low pressure pump Installation and servicing manual aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding ...

Страница 2: ...Equipamientos opcionales A Válvula bypass interna 5 bar o 10 bar B Válvula bypass externa 5 bar o 10 bar Rosca macho G C Placa protectora motor eléctrico no aparece en la figura A B Tillval A Intern bypassventil 5 eller 10 bar B Extern bypassventil 5 eller 10 bar Gänganslutning utvändig G C Skyddsplåt för elmotor ej med på bild Options A Internal bypass valve 5 or 10 bar B External bypass valve 5 ...

Страница 3: ... Technical specification 12 Declaration of conformity 13 Einleitung 14 Sicherheitsvorschriften 14 Beschreibung 15 Installation 15 Bedienung 16 Vorbeugende Wartung 16 Wartung 17 Technische Daten 18 Konformitätserklärung 19 Introduction 20 Consignes de sécurité 20 Description 21 Installation 21 Consignes d emploi 22 Entretien préventif 22 Entretien 23 Caractéristiques techniques 24 Déclaration de co...

Страница 4: ...t inträffa om föreskrif ten inte följs Olyckan kan leda till skada på egendom process eller omgivning gällande tilläggsinformation Tilläggsinformation markeras enligt följande Anm Anger extra information som kan underlätta förståelse för eller utförande av ett visst moment Övergripande föreskrifter Varning Risk för personskada Koppla alltid bort driv käl lan för motorn innan underhåll Varning Risk...

Страница 5: ...er och fel rotationsriktning på motor och pump Se Bild 3 Viktigt Elmotorns märkström får inte överskridas Se märkplåt på elmotorn Anm Parker rekommenderar att använda överströmsskydd för elmotorn I mycket fuktig miljö speciellt i samband med intermittent drift kan kondensvatten bildas i elmotorn Vissa elmotorer är försedda med pluggade hål som kan användas som utlopp för eventuellt kondensvatten B...

Страница 6: ...ruvarna med brickor som håller pumpen till elmotorn 7 Tag bort pumpen och kopplingens kuggkrans Pumpen och kopplingsdelarna kan nu bytas ut 8 Lossa stoppskruven T i axelkopplingsdelen om sådan finns Ta bort axelkopplingsdelen från elmotoraxeln Se Bild 6 B Anm Vissa elmotorer kan ha en eller flera adapterplattor Vid byte av elmotor skruva ur skruvarna som håller adapterplat torna till elmotorn Ta b...

Страница 7: ... QPM3 80 2 20 80 28 67 QPM3 80 3 00 80 28 67 Teknisk data Tekniska data Vikten varierar med motorfabrikat Ljudnivåtolerans 3 dB A Pump Maximalt arbetstryck Maximalt tillåten oljetemperatur Kompatibilitet Mineralolja Syntetiska oljor Vegetabiliska oljor Turbinoljor Vid drift med andra oljor eller vid extrema driftsförhållanden kontakta Parker Material Pumpenhet Aluminium stål O ringar och packninga...

Страница 8: ...directives Safety of machinery Basic concepts general principles for design SS EN ISO 12100 1 A1 2009 and SS EN ISO 12100 2 A1 2009 Safety of machinery Safety requirements for fluid power systems and their components Hydraulics SS EN ISO 4413 2010 Pumps and pump units for liquids Common safety requirements SS EN 809 A1 2009 AC 2010 Electric motors used on the product comply with the Low Voltage Di...

Страница 9: ...ss or environment concerning additional information Additional information is marked as follows Note This alerts you to important information related to the text in a paragraph Overall instructions Danger Electrical shock hazard All electrical connections must be made by a qualified electrician Caution Risk of bodily injury Disconnect the motor power supply prior to maintenance Caution Risk of bod...

Страница 10: ...come current carrying or result in incorrect direction of rotation of the electric motor and pump See Figure 3 Important Do not exceed the maximum rated current for the electric motor see electric motor rating plate Note An electric motor overload protection is recommended In extremely humid environments especially when the operation is intermittent condensation may form Some motors are fitted wit...

Страница 11: ...move the screws and washers fixing the pump to the electric motor 7 Remove the pump and the gear rim The pump and the coupling details can now be replaced 8 Loosen the stop screw T if any in the shaft coupling detail See Figure 6 B Remove the shaft coupling detail from the crankshaft Note Certain motors have one or more adapter plates To remove the electric motor remove the screws fixing the adapt...

Страница 12: ...0 80 28 67 QPM3 80 3 00 80 28 67 Technical specification The weight depends on motor make Noise level tolerance 3 dB A Pump Max working pressure 10 bar Max permitted oil temperature 100 C Compatibility Mineral oil Synthetic oils Vegetable oils oljor Turbine oils Contact your local Parker office for operation with other oils or operation under extreme conditions Material QPM3 low pressure pump Alum...

Страница 13: ...rectives Safety of machinery Basic concepts general principles for design SS EN ISO 12100 1 A1 2009 and SS EN ISO 12100 2 A1 2009 Safety of machinery Safety requirements for fluid power systems and their components Hydraulics SS EN ISO 4413 2010 Pumps and pump units for liquids Common safety requirements SS EN 809 A1 2009 AC 2010 Electric motors used on the product comply with the Low Voltage Dire...

Страница 14: ...nstigen Sicherheit Vorsichtshinweise die mit sonstiger Sicherheit Güter Prozesse oder Umgebung und Handhabung zu tun haben sind wie folgt klassifiziert Wichtig bedeutet dass ein Unfall eintreffen kann wenn die Vorschrift nicht befolgt wird Der Unfall kann zu Schäden an Gütern Prozessen oder der Umgebung führen zu Zusatzinformationen Die Zusatzangaben werden wie folgt gekennzeichnet Hinweis Gibt zu...

Страница 15: ... Im Abstand von 1 m kann der Schalldruckpegel unter normalen Betriebsbedingungen bis zu 65 67 dB A LpA betragen Eine ungünstige Aufstellung oder der Betrieb unter extremen Be dingungen kann zu einem erhöhten Schalldruckpegel führen Ölanschluss A Eintritt B Austritt Die max zulässige Öltemperatur beträgt 100 C Der Durchmesser der Eintrittsleitung muss mindestens genauso groß sein wie der Anschlussd...

Страница 16: ...iebnahme führen Darauf achten dass die Eintrittsleitung stets mit Öl gefüllt ist Während des Betriebs Warnung Gefahr von Verletzungen und Sachschäden Beim Betrieb der Pumpe darf der max zulässige Druck nicht überschritten werden Dies kann der Fall sein wenn die Ölleitung an der Austrittsseite der Pumpe geschlossen oder stark gedrosselt ist was zu Schäden an der Pumpe und Verletzungen führen kann W...

Страница 17: ...uben die die Pumpe mit dem Elektromotor verbinden mit Unterlegscheiben versehen und festschrauben 8 10 Nm 8 Hydraulikschläuche an das Gerät anschließen 9 Die Öleintritt und austritt anschließen 10 Motor an die Antriebsquelle anschließen 11 Die in den Kapiteln Vor dem Start und Beim Start beschrie benen Schritte ausführen Wartung Parker haftet nicht für die Folgen von Reparaturen oder Umbauten die ...

Страница 18: ... 80 28 67 QPM3 80 3 00 80 28 67 Technische Daten Das Gewicht hängt vom Fabrikat des Motors ab Toleranz Geräuschpegel 3 dB A Pumpe Maximaler Betriebsdruck 10 bar Maximal zulässige Öltemperatur 100 C Kompatibilität Mineralöl Synthetische Öle Pflanzliche Öle Turbinenöle Vor der Verwendung anderer Öle oder bei extremen Betriebsbedingungen Kontakt mit Parker aufnehmen Werkstoffe Pumpe Aluminium Stahl O...

Страница 19: ...ctives Safety of machinery Basic concepts general principles for design SS EN ISO 12100 1 A1 2009 and SS EN ISO 12100 2 A1 2009 Safety of machinery Safety requirements for fluid power systems and their components Hydraulics SS EN ISO 4413 2010 Pumps and pump units for liquids Common safety requirements SS EN 809 A1 2009 AC 2010 Electric motors used on the product comply with the Low Voltage Direct...

Страница 20: ...t accident peut entraîner des blessures corporelles relatifs aux autres aspects de la sécurité Les textes de mise en garde relatifs aux autres aspects de la sécurité biens procédés ou environnements et à la manipula tion du produit sont classés comme suit Important indique qu un accident peut se produire en cas de non respect de la consigne Cet accident peut entraîner des dom mages aux biens au pr...

Страница 21: ...d entraîner une pression acoustique élevée Connexion d huile Utilisez des flexibles hydrauliques pour raccorder la pompe basse pression QPM3 S assurer que tous les raccords et flexibles sont dimensionnés suivant la pression le débit la température et le type d huile du système Raccordez les flexibles hydrauliques comme suit Voir Figure 4 A Entrée B Sortie La température maximale autorisée de l hui...

Страница 22: ...causer des problèmes au démarrage Dans ce cas remplissez le avec de l huile Pendant le fonctionnement Avertissement Risque de blessures corporelles et dom mages aux biens La pompe QPM3 ne doit pas être utilisée dans des conditions qui pourraient engendrer des niveaux de pressions supérieurs aux pressions admissibles dans la pompe Ceci peut se produire si le circuit sur le côté sor tie de la pompe ...

Страница 23: ...tions au moteur électrique Retirer les plaques d adaptations Montage de la pompe et du raccord au moteur électrique Voir Figure 5 Danger Risque d électrocution Toute connexion électrique doit être effectuée par un électricien agrée 1 Déposer la partie de l arbre du raccord sur l arbre du moteur électrique Serrer éventuellement le vis d arrêt Voir Figure 6 B 2 Moteur 80 Presser la partie de l accou...

Страница 24: ...tiques techniques Varie suivant le fabricant du moteur Tolérance de niveau de bruit 3 dB A Pompe Pression de service maxi 10 bar Température d huile maxi autorisée 100 C Compatibilité Huile minérale Huiles synthétiques Huiles végétales Huiles pour turbines Consultez Parker en cas d utilisation d autres huiles ou d une utilisation dans des conditions extrêmes Matériaux Pompe Aluminium acier O Ringe...

Страница 25: ...rectives Safety of machinery Basic concepts general principles for design SS EN ISO 12100 1 A1 2009 and SS EN ISO 12100 2 A1 2009 Safety of machinery Safety requirements for fluid power systems and their components Hydraulics SS EN ISO 4413 2010 Pumps and pump units for liquids Common safety requirements SS EN 809 A1 2009 AC 2010 Electric motors used on the product comply with the Low Voltage Dire...

Страница 26: ...idad Las indicaciones de seguridad concernientes a otros aspectos de seguridad propiedad proceso medio ambiente y a la mani pulación del producto están clasificadas como sigue Importante alerta que una acción o procedimiento realizado inco rrectamente puede provocar daños en el equipo al proceso o al medio ambiente relativos a las infórmaciones complementarias Las informaciones complementarias est...

Страница 27: ...acústica puede alcanzar 65 67 dB A LpA a 1 m de distancia bajo condiciones de funcionamiento normales Un emplazamiento inadecuado puede provocar un nivel de potencia acústica elevada Conexión del aceite Utilizar flexibles hidráulicos para la conexión de la bomba QPM3 Asegurarse de que los rácords y los flexibles estén dimensiona dos y sean adecuados a la presión al caudal a la temperatura y tipo d...

Страница 28: ...lemas en el arranque inicial En este caso llenar la tubería con aceite Durante el funcionamiento Advertencia Riesgo de heridas corporales y daños al producto La bomba QPM3 no puede utilizarse en aqu ellas condiciones en que podrían originarse presiones superiores a la máxima presión permitida Esto puede ocurrir si la salida de la bomba está cerrada o severa mente obstruida Esto podría causar herid...

Страница 29: ...elétrico Quitar las placas adaptadoras Montaje de la bomba y del acoplamiento al motor eléctrico Ver fig 5 Peligro Riesgo de electrocución La conexión eléctrica debe ser realizada por personal eléctrico cualificado 1 Colocar la pieza del acoplamiento al eje del motor eléctrico Instalar el tornillo de cierre T si procede Ver fig 6 B 2 Motor 80 Colocar la pieza del acoplamiento al eje del motor eléc...

Страница 30: ...icas técnicas El peso depende del fabricante del motor Tolerancia de nivel sonoro 3 dB A Bomba Máxima presión de trabajo 10 bar Máxima temperatura del aceite 100 C Compatibilidad de fluido Aceite minerál Aceites sintéticos Aceites vegetales Aceites para turbinas Para utilizar otros aceites o para el funcionamiento bajo condiciones extremas contacte con Parker Material Bomba Aluminio acero Juntas t...

Страница 31: ...irectives Safety of machinery Basic concepts general principles for design SS EN ISO 12100 1 A1 2009 and SS EN ISO 12100 2 A1 2009 Safety of machinery Safety requirements for fluid power systems and their components Hydraulics SS EN ISO 4413 2010 Pumps and pump units for liquids Common safety requirements SS EN 809 A1 2009 AC 2010 Electric motors used on the product comply with the Low Voltage Dir...

Страница 32: ... motors have one or more adapter plates Komponentenverzeichnis A Pumpe B Montagesatz Wellenkupplungsteil und evtl Adapterplatte C Elektromotor D Typenschild Manche Elektromotoren haben eine oder mehrere Adapterplatten Liste des composants A Pompe B Kit de montage partie de l accouplement et éventuelle plaque d adaptation C Moteur eléctrique D Plaque signalétique Certains moteurs sont équipés d une...

Страница 33: ... Group Catalogue HY10 6012 UM EU A G1 B G1 2 Y koppling Y connection Y Anschluss Connexion en Y Conexión en Y D koppling D connection D Anschluss Connexion en D Conexión en D 3 3 500041 P N Order no pos Designation QPM3 LOW PRESSURE PUMPS OlaerAB Tel 46 8 636 07 00 Fax 46 8 767 97 56 www olaer se 1 ...

Страница 34: ...Installation and servicing manual Low pressure pump QPM3 34 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6012 UM EU 4 5 6 A 6 B ...

Страница 35: ...Installation and servicing manual Low pressure pump QPM3 35 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6012 UM EU ...

Страница 36: ...r com PT Portugal Leca da Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com SE Sweden Spånga Tel 46 0 8 59 79 50 00 parker sweden parker com SK Slovakia Banská Bystrica Tel 421 484 162 252 parker slovakia parker com SL Slovenia Novo Mesto Tel 386 7 337 6650 parker sl...

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