background image

5

Parker Hannifin Corporation

Helac/Cylinder Division

Enumclaw, Washington USA

www.helac.com

PowerTilt Tilting Coupler

PT-4.5 Service & Repair Manual

HY34-1370  

Parts List & Disassembly

Disassembly

Cross Port Relief Valve

3

4

2

1

Item 

Description  

Quantity

1............ Manifold Body .................................................1

2............ O-Ring .............................................................2

3............ Dual Relief.......................................................1

4............ Dual PO Check ...............................................1

All numbers that appear in
parenthesis ( ) in the following
sections are referring to items on
Page 3.

1.

  First remove the tie rod, washer and nut 

assembly (409, 410, 411, 412), cap screws 
(114) and washers (115) to remove the lower 
coupler, bucket, attachments and/or other 
assemblies.

2.

  Next remove the port plugs (106) and 

drain the oil. Inspect the oil for signs of 
contamination, i.e. water, metal shavings.

3. 

During the end cap removal process, begin 
with removing the set screws (113) that 
cover the end cap lock pins (109). Using 
a 4 mm drill bit, drill a hole in the center of 
each lock pin to a depth of approximately 
9.5 mm. Remove the lock pins using a screw 
extracting tool. Insert two appropriately 
sized screws and service pins in the grease 
ports. Unthread the end cap (4) by turning it 
counterclockwise using a pry bar. Remove the 
end cap and set aside  
for inspection.

4. 

Rotate the shaft (2) and piston sleeve (3) so 

both components are flush with the ring gear 

inside the housing (1). Do not remove the 

Secure product to work bench.

NOTICE

SECTION A-A

SCALE 1 : 1

PARTS LIST

PART NUMBER

VENDOR

DESCRIPTION

QTY

ITEM

C3773A

HPS

MANIFOLD (ALUMINUM)

1

1

DC08-40-0-N-25

HYDRAFORCE

DUAL PO CHECK

1

2

RVBD-08-N-S-0-50 @ 3250 PSI

COMMAND CONTROLS

DUAL RELIEF

1

3

2-012 V

PARKER

O-RING

2

4

A

A

===== PROPRIETARY NOTICE =====

C

2012

HYDRA-POWER SYSTEMS, INC.

HYDRA-POWER SYSTEMS, INC.

THIS DRAWING, SKETCH OR TEXT CONTAINS

CONCEPTS, DESIGNS, PRODUCTS AND INFORMATION

THAT IS PROPRIETARY TO HYDRA-POWER SYSTEMS,

INC. AND MAY NOT BE REPRODUCED OR GIVEN TO 

A THIRD PARTY WITHOUT THE WRITTEN CONSENT OF

HYDRA-POWER SYSTEMS, INC.

CHK

Portland, Oregon

BY 

SCALE

DATE

OF

SHT

CURRENT JOB #

PREVIOUS JOB #'s

REFERENCE DWG's

CUSTOMER

REV

4

C3678

1

1

10/16/12

1:1

VEST

PO CHECK

MANIFOLD ASSY

HELAC

C3773A (MACH)

 

M24684

"C"

ASSEMBLY

REVISION HISTORY

REV

DESCRIPTION

DATE

APPROVED

1

RELEASE FOR APPROVAL

10/16/2012

ETS

2

REDUCED BLOCK HEIGHT  TO 1.500"

10/17/2012

ETS

3

CHANGED P/N OF ITEM 3

10/17/2012

ETS

4

CHANGED BLOCK SIZE, MOVED V1 & V2 

PORTS PER CUST REQUEST

10/23/2012

ETS

3.50

5.09

3.00

1.50

2

3

2

32

3

2.11

1.06

2.11

1.06

4

4

4

4

4

.25

.50

.05

.33

.68

.70

.70

.68

2.75

1.50

4

From Excavator

Содержание Helac PowerTilt PT-4.5

Страница 1: ...PowerTilt 4 5 Service and Repair Manual ...

Страница 2: ... For additional information on maintaining servicing or repairing the PT 4 5 please contact Parker Helac Phone 360 825 1601 Fax 360 825 1603 E Mail attachments helac com Web www helac com PT 4 5 Specifications Weights may vary depending on model size Approximate weights for PTA and PTB Series do not include mounting brackets or couplers Actual rotation may vary slightly Max Machine Weight Approxim...

Страница 3: ... 5 Assembly Drawing 2 01 51 0 4X 4 69 00 04 119 0 0 0 1 0 24 6 0 4X 7 60 06 192 9 1 5 A 1179 1 G1 4 SIDE OSITE RT P2 SECTION A A 409 114 115 421 412 02 304 206 208 205 302 200 202 03 302 205 208 206 304 410 411 421 04 01 204 207 401 1 2 3 ECO REV DESCRIPTION REVISIONS PERFORMANCE SPECIFICATIONS 8 200 930 INITIAL RELEASE PER ET 3309 0 9112 RATED DRIVING TORQUE in lb N m ...

Страница 4: ... 2 109 Dowel Pin 2 111 Grease Fitting 2 112 Grease Relief 2 113 Screw 6 114 Screw 8 115 Washer 8 401 Valve 1 409 Screw 1 410 Spacer 1 411 Nut 1 412 Lock Plate 1 421 Bushing 2 SEAL KIT Sold as kit only Item Description Quantity 200 T Seal 1 202 T Seal 1 204 O Ring 1 205 Cup Seal 2 206 O Ring 2 207 Back Up Ring 1 208 O Ring 2 BEARING KIT Sold as kit only Item Description Quantity 302 Bearing 2 304 T...

Страница 5: ...drill bit drill a hole in the center of each lock pin to a depth of approximately 9 5 mm Remove the lock pins using a screw extracting tool Insert two appropriately sized screws and service pins in the grease ports Unthread the end cap 4 by turning it counterclockwise using a pry bar Remove the end cap and set aside for inspection 4 Rotate the shaft 2 and piston sleeve 3 so both components are flu...

Страница 6: ...g or denting the inside of the housing bore 8 Remove all seals bearings and thrust washers from the end cap 4 shaft 2 piston sleeve 3 and housing 1 Note their order and orientation to aid assembly shaft it must remain in the housing so that gear timing marks can be located in Step 5 5 Locate the timing marks on the piston sleeve 3 gearing and shaft 2 Every PowerTilt has two sets of small punched t...

Страница 7: ...tall all the seals bearings and thrust washers on the end cap 4 piston sleeve 3 shaft 2 and housing 1 Refer to the Assembly Drawing on Page 2 and PT 4 5 Exploded View on Page 3 for correct locations and orientations 4 Carefully insert the piston sleeve 3 into the housing 1 until it contacts the housing ring gear Rotate the piston sleeve until the timing marks applied to the piston and housing duri...

Страница 8: ...of rotation in the opposite direction Repeat the test procedure outlined above for the other port If there is an internal leak disassemble inspect and repair Greasing Testing After the actuator is assembled but before it is put into service the thrust washer area must be packed with Lithium grease 1 There are two grease ports located on both the shaft flange and the end cap They are plugged with c...

Страница 9: ...anual HY34 1370 Install Quick Coupler 1 Install coupler on PowerTilt Insert 8 ea M10 screws 114 with washers 115 through lock plate 412 and torque to 68 Nm 50 ft lbs 2 Insert screw 409 1 tie rod bolt through center of PowerTilt from the torque foot end install spacer 410 and lock nut 411 and torque to 920 Nm 680 ft lbs Install Quick Coupler ...

Страница 10: ...ve dust or prolonged submersion in water may require more frequent grease applications 2 Make sure the grease reliefs are functioning properly Open or replace non functioning grease reliefs immediately NOTICE Never replace the grease relief valves with grease fittings or plugs NOTICE Do not operate the PowerTilt if the grease reliefs are not functioning 1 Check shaft end play When the end play exc...

Страница 11: ...n or altered by persons not authorized by Helac Corporation or which have been subject to misuse misapplication negligence accident overload field alteration severe use or service applications beyond what the Helac Attachment was designed to perform In no event shall Helac Corporation be liable for any incidental or consequential damages or claims including but not limited to the application in wh...

Страница 12: ...Parker Hannifin Corporation Helac Cylinder Division 225 Battersby Avenue Enumclaw WA 98022 USA phone 360 825 1601 fax 360 825 1603 www helac com 11 17 HY34 1370 ...

Отзывы: