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Parker EME

Lubricating intervals and amount of lubricant for ATEX ETH- Electro Cylinder

192-550003N10 ETH ATEX December 2019

3.2

Lubricating intervals and amount of lubricant for ATEX

ETH- Electro Cylinder

Spindle Interval

Amount of lubricant

ETH032

M05

80 km

1.3 cm

M10

160 km

1.6 cm

ETH050

M05

80 km

1.6 cm

M10

160 km

1.9 cm

ETH080

M05

80 km

3.1 cm

M10

160 km

4.4 cm

ETH100

M10

80 km

14 cm

M20

160 km

17 cm

ETH125

M10

60 km

20 cm

M20

120 km

48 cm

Lubricant

Do only use "Klüber NBU15" lubricating grease for standard

cylinders!

For applications in food related areas, "Klübersynth UH1 64-62" grease is used (customized version).

Grease gun

To relubricate the ball screw drive, use a grease gun suitable for the grease nipple.

We recommend a one-hand lubrication press with nozzle attachment type D1a4

(DIN3405). Both are optionally available:

nozzle attachment type D1a4 (DIN3405) - part No.: 180-006043

One-hand lubrication press with nozzle attachment type D1a4 (DIN3405) - part

No.: 180-006072

3.2.1.

Relubrication via central lubrication port (standard)

Ø10

∙

Figure 35: Relubrication via central lubrication port (standard)

1: Central lubrication (standard)

2: Central lubrication (Option)

Make sure that all external stops are removed.

Repeat the following process three times:



Retreat Electro Cylinder completely so that it touches the rear stop.



Move the cylinder by 0.5 mm into the internal buffer.

Ensure by means of control/controller that the internal buffer is not passed by

more than 0.5 mm!



This is the lubricating position.



Place the pipe orthogonally onto the lubricating nipple and press.



Use 1/3 of the defined amount of lubricant.

The amount of lubricant applied can be defined by the number of pump strokes.

Pump the stated amount of grease onto a balance, while counting the pump strokes.



For optimum distribution of the lubricant, a lubrication run must be performed

after each lubrication procedure. To do this, move the screw nut once over the

entire working stroke. For short-stroke applications (motion cycle < 2.5 spindle

rotation) see lubrication run lengths for short-stroke applications in the ETH

catalogue.

Содержание ETH Series

Страница 1: ...technical changes 15 01 20 15 12 192 550003N10 ETH ATEX December 2019 The data correspond to the current status at the time of printing Operating Mounting instructions ETH Electro Cylinder with ATEX P...

Страница 2: ...Balsamo Milano Italy Phone 39 0 2 361081 Fax 39 0 2 36108400 Internet www parker com eme http www parker com eme E mail parker italy parker com mailto parker italy parker com Non warranty clause We c...

Страница 3: ...15 1 9 5 Safety Instructions for Operating Personnel 15 1 9 6 ATEX specific safety instructions 16 1 9 6 1 ATEX specific safety instructions 16 1 9 6 2 General safety instructions ATEX 16 1 9 6 3 Pro...

Страница 4: ...ly toothed belt pre tension 41 2 3 2 5 Resetting the toothed belt pre tension 41 2 3 3 IP65 motor mount 42 2 3 3 1 Motor mounting for IP65 inline 42 2 3 3 2 IP65 motor mount parallel 43 3 Maintenance...

Страница 5: ...0 Atex marked ETH080 Atex marked ETH100 Atex marked ETH125 Atex marked 1 2 Type identification plate Type specification plate example II 2G Ex h IIC T4 Gb EPS 13 ATEX 2 592 X Parker Hannifin Manufactu...

Страница 6: ...Introduction Operating Mounting instruction 6 192 550003N10 ETH ATEX December 2019 1 3 Mounting explanation...

Страница 7: ...Parker EME ATEX declaration of conformity 192 550003N10 ETH ATEX December 2019 7 1 4 ATEX declaration of conformity...

Страница 8: ...ter ignition A potentially explosive atmosphere is an atmosphere which could become explosive due to local and operational conditions Devices concerned by directive 2014 34 EC are defined as designed...

Страница 9: ...ear II 1G Gases mist vapor 20 II 1D Dust 1 occasionally approx 10 1000 h year II 2G Gases mist vapor 21 II 2D Dust 2 rarely for a short period in the event of an error approx 10 h year II 3G Gases mis...

Страница 10: ...11 1 5 6 Temperature classes Classification of flammable gases and vapors depending on their ignition temperature Class Maximum permitted material surface temperature C D1 450 T2 300 T3 200 T4 135 T5...

Страница 11: ...pt underground mining 2G Zone 1 2 gas explosion category 2G 3G Ex h constructional safety in accordance with ISO 80079 37 1 c according to DIN EN 13463 5 IIB suitable for explosion region IIA and IIB...

Страница 12: ...the ignition temperature will not be exceeded in any part of the ETH cylinder The ETH cylinder is heated by the thermal effect of the motor or the gearbox as well as by the frictional heat generated b...

Страница 13: ...directive 99 92 EC ATEX 137 as well as the implementation of the industrial safety regulation which is supported by the technical rules BG 104 BG 134 and TRBS 2152 and others The most important topic...

Страница 14: ...spite of operating it in a safe manner the user must make reference to these residual dangers through signs and written rules requiring appropriate procedures The following safety signal words are use...

Страница 15: ...perating company must provide for a suitable separating safety fence Access to the motion range during operation must be prevented The user must make sure that the work area is protected by appropriat...

Страница 16: ...as a matter of course the applicable regulations for health and safety at work generally accepted rules for the safe operation of machinery the EC Directives and any special regulations of the respec...

Страница 17: ...or Area1 explosion area IIB resp IIC and temperature class T4 The rule for this is always the lowest ATEX Classification of the EX devices used If the customer installs and operates the ETH ATEX with...

Страница 18: ...otted If you are using more than one rope all the ropes should be equally taut When transporting the cylinder with a forklift establish an equilibrium and secure the load if necessary Never step under...

Страница 19: ...eye bolts are level and grid with the surface Deformed eye bolts should not be used and screwed anymore Supplied eye bolts are not made of stainless material and must therefore be removed after insta...

Страница 20: ...parallel Area A Front cap Area C Parallel housing Thread TA on all four sides Thread TB also on the opposite side but not on the underside Unit ETH100 ETH125 inline parallel inline parallel a1 mm 32...

Страница 21: ...mbH Co KG shall not be held liable regardless of any legal basis except for cases of intent or gross negligence injuries to life body or health or defects of malicious nondisclosure or whose absence w...

Страница 22: ...ting and long travel strokes Speed Acceleration Environmental conditions e g temperature contamination Please do take possible pulses caused by moved masses into consideration for the operating data E...

Страница 23: ...xplosive environment are possible ETH ATEX Basic conditions for the use chapter 1 to 3 Part No 192 550006 2 Operator Planning of the ETH Electro Cylinder Please plan and design the ETH Electro Cylinde...

Страница 24: ...eased surface temperature in the area of the drive may occur When touching it during operation slight injuries from burning may occur Don t touch the product during operation When installing the HLR l...

Страница 25: ...nnot be fixed with inline motor configuration If you fix the cylinder only at the rear end e g also with a rear clevis please respect the effective direction of the known forces Critical are above all...

Страница 26: ...A2 70 M20 A2 70 Screw 80 180 Screw tightening torque1 Nm 15 25 Minimum screw in depth mm Option E Option C M16 8 8 M20 8 8 Screw 80 180 Screw tightening torque1 Nm 15 25 Minimum screw in depth2 mm Opt...

Страница 27: ...Accessory mounting bearing block Tightening torques for the bearing block to be provided by the customer ETH032 ETH050 ETH080 ETH100 ETH125 0112 039 0122 039 0132 039 0142 039 0152 039 Part number M8...

Страница 28: ...ock nut on the piston rod of the ETH cylinder and lock it with the hexagon nut see Figure 8 Pos 6 Clamp the lock nut with the front panel by tightening the screw see Figure 8 Pos 5 with the required t...

Страница 29: ...which are able to compensate certain deviations such as rod clevis or spherical rod eye Use a flexible cylinder fixing device accessories such as rear clevis or center trunnion Do only use the rod en...

Страница 30: ...Mounting of proximity switches Proximity switches can be inserted into all grooves on the ETH electro cylinder If no sensors are mounted by the manufacturer on customer request please remove the groo...

Страница 31: ...limits depends on the application No proximity switch is to be mounted in the area of the central lubrication port option The following activation positions at the mechanical end limits result from th...

Страница 32: ...always be made from a skilled electrician Before carrying out any installation work de energize the motor Observe the safety instructions in the operating instructions of the motor used The internal...

Страница 33: ...Motor gear assembly ETH032 ETH080 inline ETH100 125 4 E2 2 Figure 15 Motor gear assembly ETH100 ETH125 inline Dismantle motor gearbox Remove motor connector If you use a gearbox we recommend to disma...

Страница 34: ...bs must be free of burrs dirt and grease ETH032 ETH050 ETH080 tighten radial clamping screw with tightening torque see Table 1 ETH100 125 Tighten the fixing screws please refer to Figure 18 Pos E2 cro...

Страница 35: ...edium strength by a screw lock 2 3 2 Motor gearbox mounting with parallel motor configuration In this chapter you can read about Parallel mounting ETH032 ETH080 standard 35 Parallel mounting ETH032 ET...

Страница 36: ...lley from the parallel housing with caution ATTENTION Make sure that the toothed belt is not stuck in the parallel housing Dismantle motor gearbox flange please refer to Figure 21 Pos 3 by loosening t...

Страница 37: ...ylinders for parallel mounting of the EX motor ETH032 motor flange option K1B ETH050 motor flange option K1D ETH080 motor flange option K1J are furnished with tensioned belt When dismantling the motor...

Страница 38: ...refer to Figure 24 Pos 1 and the spacer sleeve please refer to Figure 25 Pos 2 to the slot of the hollow shaft Align the hollow shaft so that the clamping screw please refer to Figure 25 Pos 4 stands...

Страница 39: ...ally in vertical position of the ETH cylinder that the piston rod must be safeguarded Secure motor gearbox against dropping Eye bolts must be used with suitable lifting devices for motors and gearboxe...

Страница 40: ...side and push up to the exterior stop Adjust tensioning element so that the adjusting screw can be tightened via flange sided mounting holes The internal ballscrew is not self locking Always take care...

Страница 41: ...electro cylinder is furnished with tensioned belt When dismantling the gearbox motor the belt must NOT be detensioned Therefore this chapter is usually not valid for the ETH100 125 Screw tightening t...

Страница 42: ...l final tightening of the clamping bushing see Figure 26Pos 20 Figure 27Pos 20a the four screws see Figure 29 Pos7 must be fully tightened screw tightening torques see Table 3 ETH032 ETH080 Completely...

Страница 43: ...ed belt see chapter re apply toothed belt tension or readjust toothed belt tension Place seal furnished with the cylinder Place lid furnished with the cylinder Fix lid and seal to parallel housing ETH...

Страница 44: ...g temperature Ambient influences such as high loads impacts and vibrations shorten the lubrication intervals In short stroke applications a lubrication run must be performed after max 10 000 movement...

Страница 45: ...1a4 DIN3405 part No 180 006072 3 2 1 Relubrication via central lubrication port standard 10 LP LP LP 1 2 Figure 35 Relubrication via central lubrication port standard 1 Central lubrication standard 2...

Страница 46: ...M32 ETH100 M10 160 22 M20 ETH125 M10 240 25 M20 Start up position of relubrication port Assumption Position 0 at the rear buffer lead screw completely retracted Position of center lubrication option m...

Страница 47: ...lubrication run lengths for short stroke applications in the ETH catalogue 3 3 Toothed belt 3 3 1 Checking the toothed belt In general the high performance toothed belts used in the ETH are maintenanc...

Страница 48: ...belt ATTENTION Please make sure that the toothed belt is correctly geared in the pulley toothing Insert bar please refer to Figure 37 Pos 5 Replace cover please refer to Figure 37 Pos 3 Apply screw l...

Страница 49: ...e 39 pos 12 Loosen 5 screws please refer to Figure 39 Pos 1 and remove lid please refer to Figure 39 Pos 3 If the lid can not be removed easily please refer to Figure 39 Pos 3 try to remove it with a...

Страница 50: ...ed belt pre tension with the tension screw Figure 39 pos 12 For the same toothed belt Re apply toothed belt pre tension see page 41 For a new toothed belt Resetting the toothed belt pre tension see pa...

Страница 51: ...nline motor configuration 33 Motor gearbox mounting with parallel motor configuration 35 Motor mounting for IP65 inline 42 Motor gear assembly 32 Mounting 24 Mounting explanation 6 Mounting of force s...

Страница 52: ...Index Operating Mounting instruction 52 192 550003N10 ETH ATEX December 2019...

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