PANTHERA MOTORSPORTS
PANTHERA CR500 E-START Installation guide
Place the rubber boot into its proper location in the case opening. Place the cable back to ensure they
won’t touch the flywheel. Zip tie the pick up cable and the stator
cable together and place them as deep
as possible.
Once the cables and boot at the proper location,
fill the opening of the rubber boot with silicone
to seal
the boot.
Flywheel
Align the flywheel with the key way and slide it in place. You will have to fight the magnets to place it
straight and all the way down.
Once you will have the flywheel bolted, spin the flywheel (and motor) by hand to make sure you don’t
feel any rubbing between the flywheel and the stator. This can happen if the stator back plate is not
properly sitting, or sometime with after market stators that happen to be thicker.
One way clutch and ring gear
If you have taken off the one way clutch and ring gear from the flywheel, you can easily put it back on by
pushing it on the flywheel with a clockwise rotation.
Bolting the flywheel
Bolt the flywheel in place with the specially designed element. You will simply need a 1/2in extension on
your torque wrench or even use the torque wrench itself. Use the gear holder tool supplied to prevent
the engine from turning.
!! Do not forget the needle bearing before putting the bolting unit !!
!!! The flywheel has to be torque at
70 ft-lb
. Not doing so will have the key way sheared by the starter!!!
Figure 3 Flywheel torqueing
