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Preface

Thank you for choosing a quality product from

Pandrol AB

This manual is intended for people who handle and operate this machine.
This manual is originally written in Swedish and then translated into the local language

by Pandrol AB. Pandrol AB reserves the right to change specifications, equipment,

instructions and maintenance guidelines without prior notice.

The manual contains instructions about the following topics:

•  Installation
•  Operation
•  Safety features and warnings
•  Maintenance and troubleshooting

IMPORTANT!

This manual contains ordered actions, e.g.

1. Do this
2. …and then this…

3. …and finally this

These actions must be done in the numerical order presented.

(1) refers to a component in a figure/illustration.

REVISION NOTES

Date

Revision

Note

2019-06-28

New layout, revised manual for SL400, SL450.

Содержание Rosenqvist SL400

Страница 1: ...udiksvall SWEDEN Phone 46 0 650 16505 www rosenqvistrail com info rosenqvistrail pandrol com Operation Maintenance Manual Rosenqvist SL400 SL450 Issue date 2019 06 28 Dokument ID ENG_OMM_SL400_SL450 R...

Страница 2: ...Doc id ENG_OMM_SL400_SL450_P01 2 37 Pandrol AB Page intentionally left blank...

Страница 3: ...specifications equipment instructions and maintenance guidelines without prior notice The manual contains instructions about the following topics Installation Operation Safety features and warnings M...

Страница 4: ...sonnel 12 2 6 Warning labels and information symbols 13 3 Description 14 3 1 The basis for a sleeper layer 14 3 2 Additional equipment 15 4 Technical data 16 5 Installation 17 5 1 Attach the sleeper l...

Страница 5: ...Positioning of sleepers on track bed 27 7 5 Preparation of railroad bed 28 9 Hydraulic system 29 9 1 Overview 29 9 2 Speed adjustment 30 9 3 Pressure adjustment 31 10 Maintenance 32 10 1 Daily inspect...

Страница 6: ...rride conditions standards and regulations described in this document Work with the machine is only to be carried out by qualified personnel well informed and educated in general railway workmanship a...

Страница 7: ...ment can be dangerous and result in personnel injury or death Before maintenance work on the machine disconnect hydraulics and electrics to the carrier machine Use and follow standards and regulations...

Страница 8: ...e carried by the sleeper layer WARNING Moving parts risk of crushing injury or death WARNING Pressurized hydraulic oil risk of personal injuries 1 3 Control system The machine is to be equipped with s...

Страница 9: ...in operation Special precautions must be taken to ensure that operation of the machine will not result in severe injury or death and or damage to the equipment To avoid accidents make sure no one is i...

Страница 10: ...All hoses fitted to the machine have a burst pressure in excess of four times the specified working pressure 2 1 Introduction An analysis shows that there are three distinct risk areas for this equipm...

Страница 11: ...ensures that hose specifications are consistent All components used in the hydraulic system are CE marked Quick couplers are used which minimizes oil being spilled during connection or disconnection...

Страница 12: ...all personnel clear of working area when lifting machine 2 5 Qualified personnel The sleeper layer is only to be used by qualified personnel thoroughly familiar with and trained in general railway wor...

Страница 13: ...e machine If any of these labels become damaged or lost they are to be replaced with new original warning labels that are available from Pandrol AB 710016 Read manual 710048 Wear safety goggles 710051...

Страница 14: ...are ensured by a precision gauging hydraulic system that spreads the sleepers to the desired distance up to maximum 750 mm 29 5 in The sleeper layer has been rigorously developed extensively tested a...

Страница 15: ...is possible to lift and handle the sleeper lifter with a carrier There are many different types of brackets available Mounting of the machine bracket is normally done at the factory Mounting of the m...

Страница 16: ...1050 kg 2315 Ib Lifting capacity Maximum 1250 kg 2756 lb Maximum 1800 kg 3968 lb Number of sleepers 4 pcs Sleeper length Per request STANDARD 2490 mm 2800 mm OPTION 2220 mm 2530 mm Sleeper distances 7...

Страница 17: ...r layer is equipped with a machine bracket suitable for the actual carrier The bracket can be either welded or bolted onto the bracket installation plate 2 Connect the Sleeper Layer to the excavator a...

Страница 18: ...flow will result in inaccurate functionality of the sleeper layer Recommended oil flow from the carrier machine 30 50 L min 7 9 13 2 gal min Adjustment of the hydraulic oil pressure and flow settings...

Страница 19: ...untion to close the grapples The spreading function should not move the arms 6 Operate the rotating function if applicable 7 Check for leakage and tighten leaking couplings if necessary WARNING The op...

Страница 20: ...d functions must be checked before use to prevent damage to the sleepers when handling WARNING The sleeper layer is only to be used on a railway by qualified and experienced personnel WARNING Set up o...

Страница 21: ...le units for laying up to four sleepers at a time 6 3 Actual sleeper length adjustment SL400 The SL400 is designed for limited variation in length of sleeper If a different sleeper length is to be han...

Страница 22: ...here the adjustment is done Description 1 Measure the length of the current sleeper 2 Loosen the bolts using two 21 mm spanners 3 Measure the distance between the grapple arms with the hydraulic cylin...

Страница 23: ...on the sleeper layer can be adjusted to fit the height of the sleepers see pictures below Adjust the height so that the sleeper is hold by the rubber hose only Wrong adjustment can cause damage to bo...

Страница 24: ...cording to the following procedure Fig 14 Actual sleeper width 1 Measure the actual distance A Fig 13 If distance A differs from actual sleeper width make adjustments according to points 2 4 2 Loosen...

Страница 25: ...15 Actual spreading width To adjust the sleeper distance 1 Release the screw and activate the hydraulic function Spread the sleeper layer to desired position 2 Move the end position sleeve to its end...

Страница 26: ...pread the arms to the mechanically pre set distance When the sleepers are placed into position the operator release the sleepers by changing the direction of the two way hydraulic function to open the...

Страница 27: ...ift the sleepers and slew for positioning on the track bed 4 Activate the hydraulic function to spread the sleepers to the preset position 5 Position the sleepers on the track bed and activate the gra...

Страница 28: ...ved in laying Aiming line along the railroad bed This line has to be preferable done on left end side of the sleeper From machine operators view Line on and perpendicular to aiming line These lines sh...

Страница 29: ...and adjustment points are located IMPORTANT The hydraulic pressure from the carrier machine should never exceed 180 200 bar 2611 2900 psi NOTE Deviation in the hydraulic flow will result in inaccurat...

Страница 30: ...adjustment 9 2 Speed adjustment The hydraulic flow controls the speed of all functions Adjust the hydraulics according to the picture below The adjustment knob 1 defines the spreading arm extraction s...

Страница 31: ...sleeper layer is unable to hold the sleepers in posision despite the pressure adjustment screw is set to max check the pressure at the carrier machine and adjust wihthout exceeding 200 bar 2900 psi Fi...

Страница 32: ...astening clamps and its condition Tighten or replace if damaged Make sure that all screws and nuts are tightened tighten if necessary It might be necessary to tighten screws after some usage of the sl...

Страница 33: ...be done every eight operating hours Use multipurpose grease Treat all visible not painted surfaces with rust preventing agents Grease all visible screw threads on adjustable parts Fig 22 Lubrication p...

Страница 34: ...at shafts Plastic spacers on main frame Plastic spacers on movable sleeper grapple units Wear plates on sleeper positioner Wearing and damages to grapple arms Wearing and damages on seals and pistons...

Страница 35: ...the product has been exposed to fire electrical storms or excessive voltage Warranty applies to consumable items and spare parts supplied by Pandrol AB 11 2 Service Service is offered after the expir...

Страница 36: ...Doc id ENG_OMM_SL400_SL450_P01 36 37 Pandrol AB Page intentionally left blank...

Страница 37: ...Pandrol AB Hyggesv gen 4 824 34 Hudiksvall Phone 46 0 650 16505 www rosenqvistrail com info rosenqvistrail pandrol com SWEDEN...

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