PANDROL 02500 Скачать руководство пользователя страница 5

• 

Do not operate the tool at excessive fluid temperatures operator discomfort and potential burns can result at 

high oil temperatures.

• 

Do not clean inspect or repair the tool while connected to the power source. Accidental engagement of the tool 

can cause serious personal injury.

• 

Oil injection hazard exists with this tool. Oil injection is a condition where hydraulic oil is injected under the 

skin from pressure in the line. Always wear gloves and repair any leaks immediately. Never carry a tool by the 

hoses.

• 

Do not use damaged equipment. Immediately replace any damaged hoses, fittings, or other components 

showing wire braid, nicks, cuts, damage or abrasions. Failure to do so may result in equipment damage and / or 

personal injury or death.

• 

Clean up any oil or fluid spills immediately.

3.3. Personal/Safety equipment

• 

Never wear loose clothing that can get entangled in the working parts of the tools or be careless with hands, 

feet or other body parts around the working parts of the tools. Hydraulic tools exert high torque and force and 

can cause serious injury or death if improperly used.

• 

When working near electrical conductors, always assume that the conductors are energized and that hoses and 

clothing can conduct harmful electricity. Use hoses labeled and certified as nonconductive.

• 

Always wear safety equipment such as oil injection resistant work gloves, safety glasses, safety boots, ear 

protection and other safety apparel dictated by your supervisor applicable for the job you are doing and the tool 

you are using.

• 

The use of an compressed air, which must be less than 8 BAR (116 PSI), to blow parts clean or to blow them 

dry after being cleaned with a solvent will cause particles of dirt and/or droplets of the cleaning solvent to be 

airborne. These conditions may cause skin and/or eye irritation. When using an air jet do not direct it toward 

another person. Improper use of air jet could result in bodily injury.

3.4. Safety precautions

• 

Always wear protective equipment such as gloves, safety glasses, ear protection and safety shoes.

• 

Do not wear clothing which may become entangled in the tool.

• 

Always keep work area free of tools or any other objects which may impair sound footing.

• 

Caution - oil injection hazard exists with this tool. Oil injection is a condition where the hydraulic oil is forced 

under the skin through pressure in the line. Always wear gloves and repair leaks immediately.

•  Do not carry the tool by the pigtail hoses.
• 

Do not over torque track and frog bolts.

• 

Do not use defective sockets or those not manufactured for impact wrenches.

• 

Do not attempt to loosen locked up wrench with any hand tool. Disconnect from power source and then repair 

wrench.

• 

Use a socket retaining ring to keep socket on the anvil.

5 av 24

OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021 

 

@Pandrol 2021

 

         

Содержание 02500

Страница 1: ...Partners in excellence ENG_OMM_IMPACT_WRENCH_P01 09th November 2021 OPERATION AND MAINTENANCE MANUAL Impact Wrench MODEL 02500...

Страница 2: ...ho handle and operate the machine It is originally written in English and translated into the local language by Pandrol Pandrol reserves the right to change specifications equipment instructions and m...

Страница 3: ...ebsion calibration 13 7 Review of hydraulic principles 14 7 1 Hydraulic formulas 14 7 2 Back pressure 14 8 Maintenance 15 8 1 General 15 8 2 Warning labels and information symbols 15 9 Limited warrant...

Страница 4: ...d personnel well informed and educated in general railway workmanship and specifically in the conditions standards and regulations on specific rail track The machine may only be used for its specified...

Страница 5: ...nt such as oil injection resistant work gloves safety glasses safety boots ear protection and other safety apparel dictated by your supervisor applicable for the job you are doing and the tool you are...

Страница 6: ...serviced maintained or in any way modified only by trained personnel who are familiar with the Operation Maintenance Manual and have received training and information from Pandrol In order to avoid pe...

Страница 7: ...ent safe and ergonomic work position for the task at hand A torque adjustmentknob dials in torque from 0 3500 ft lb Designed for 5 or 10 GPM Fig 1 Fig 2 Fig 3 Flow Pressure Dimensions Weight 5 GPM 19...

Страница 8: ...er source ON to supply 10 GPM to tool To tighten bolts push the lever handle located on both sides of impact wrench manifold forward To loosen bolt pull lever handle back Pull the trigger up to start...

Страница 9: ...be assembled 180 apart with 1 at the 12 00 Position and the other at the 6 00 position 5 2 Cold weather operation Hydraulic system performance is affected when the temperature drops below 50 F Therefo...

Страница 10: ...slow and has low power Check that torque adjustment valve is screwed in and not adjusted all the way out Check that flow is 10 GPM and system pressure is set at 2000 PSI Trigger sticks Check for dirt...

Страница 11: ...d all the way in back adjustment knob out one and a half turns counterclockwise to decrease initial torque Begin tightening bolt keeping a close watch on the torque gauge Turn the adjustment knob in c...

Страница 12: ...Size Wrench PSI Torque FT LB Tension LB 3 4 460 300 21 500 7 8 500 485 29 500 1 540 730 39 000 1 1 8 565 900 46 000 1 3 8 750 1700 69 000 Size Wrench PSI Torque FT LB Tension LB 3 4 470 400 28 000 7...

Страница 13: ...ple tools with 2000 PSI operating pressure are installed on a system with 250 PSI back pressure This leaves 1750 PSI as a maximum tool pressure Imagine a system with 500 PSI back pressure 2000 Minus 5...

Страница 14: ...ex of over 140 work for a wide range of operating conditions Have tool inspected at least annually by Pandrol or a Pandrol qualified service representative to determine if tool is in need of safety ch...

Страница 15: ...and information symbols on the machine If any of these labels become damaged or lost they are to be replaced with new original warning labels that are available from Pandrol 15 av 24 OPERATION AND MA...

Страница 16: ...ance Serial numbers must not have been altered defaced or removed Such action voids limited warranty 9 1 Exclusions to limited warranty This limited warranty is exclusive and is in lieu of any other w...

Страница 17: ...2 5 GPM circuits 5000 watt generator 02050RM Modular power unit 1 9 GPM 03700A Electric power 1 10 GPM or 2 5 GPM circuits Grinders 09200A Precision frog grinder 06000 Profile grinder 06950 06950A Mul...

Страница 18: ...e trigger versions available 00800A 16 Rail saw 05000 Hand pump weld shear 02500 10 GPM 1 Impact wrench 08300 Spike driver 01600A 5 GPM 1 Impact wrench 01100RM Light weight spike puller Other products...

Страница 19: ...motors without bearing manufactured after april 2003 Without bearing 02599 Internal seal kit 02598 18mm shaft seal kit Fig 5 Fig 6 19 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P0...

Страница 20: ...12 Assembly 12 1 Parts diagram 20 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021 Pandrol 2021...

Страница 21: ...12 2 Parts list 21 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021 Pandrol 2021...

Страница 22: ...12 3 Parts diagram and list 22 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021 Pandrol 2021...

Страница 23: ...art of Pandrol All components of the product can either be Recycled Taken care of Be re used We recommend you to follow your local region regulations of environmental and recycling policies 15 Recycli...

Страница 24: ...Find out more at pandrol com Pandrol Pandrol Partners in excellence...

Отзывы: