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Warning

 symbols for safe usage

 

II 

 

 

Safety precautions 

 

Welding power source 

Observe  the  following  instructions  to 

prevent the hazard. 

(1)Never  use  the  welding  power  source  for  other 

than welding purpose. (e.g. Never attempt to use 
the welding power source for pipe thawing.) 

(2)It is very important to comply with all instructions, 

safety  warnings,  cautions  and  notes  mentioned. 
Failure  to  do  so  can  result  in  serious  injury  or 
even death. 

(3)Work of driving source at the input side, selecting 

work  site,  handling,  storage  and  piping  of  high 
pressure  gas,  storage  of  welded  products  and 
also  disposal  of  waste  should  be  performed 
according  to  the  operating  instructions  and 
national, state and local codes and regulations. 

(4)Prevent  any  unauthorized  personnel  to  enter  in 

and around the welding work area. 

(5)Pacemaker  wearers  should  consult  their  doctor 

before  going  near  arc  welding.  Magnetic  fields 
can affect pacemakers. 

(6)Only  educated  and/or  skilled  persons  who  well 

understand  this  welding  power  source  should 
install, operate, maintain and repair the unit. 

(7)Only  educated  and/or  skilled  persons  who  well 

understand  the  operating  instructions  of  the  unit 
and are capable of safe handling should perform 
operation of the unit. 

Against electric shock 

 

Observe  the  following  instructions  to 

prevent the hazard. 

(1)Do not touch live parts. 
(2)Grounding of the case of the welding power and 

base  metal  or  a  jig  electrically  connected  to  the 
base  metal  must  be  performed  by  educated 
and/or skilled persons. 

(3)Before installation or maintenance work, turn off 

power  at  the  power  box,  wait  it  for  at  least  five 
minutes  to  discharge  capacitors.  Significant 
voltage may  exist  on  capacitors  after  turning  off 
power  at  the  power  box  so  it  is  imperative  to 
check  to  make  sure  that  no  charged  voltage 
present at capacitors before touching any parts.   

(4)Do not use  undersized, worn, damaged or bare 

wired cables. 

(5)Connect  cables  firm  and  insulate  connection 

parts. 

(6)Keep  all  cases,  panels  and  covers  securely  in 

place. 

(7)Do  not  handle  the  welding  power  source  with 

torn or wet gloves. 

(8)Wear  safety  harness  in  case  of  working  above 

floor level. 

(9)Turn off all equipment when not in use. 

(10)Perform periodic checks without fail and repair or 

replace any damaged parts before using the power 
source. 

Ventilation and protective equipment 

 

Oxygen  deficit,  fume  and  gas 

generated during welding can be 
hazardous. 

(1)When  conducting  welding  in  the  bottom  of  the 

tank, boiler or hold as well as legally-defined sites, 
use  a  local  exhauster  specified  by  the  applicable 
laws  and  regulations  (occupational  safety  and 
health regulation, rules on preventing suffocation or 
etc.) or wear protective breathing gear. 

(2)To  prevent  dust  injury  or  poisoning  by  the  fume 

generated  during  welding,  use  a  local  exhauster 
specified by the applicable law (occupational safety 
and health regulation, rules on preventing injury by 
inhaled  dust  or  etc.),  or  wear  protective  breathing 
gear. 

(3)When  conducting  welding  in  a  confined  area, 

make sure to provide sufficient ventilation or wear 
protective  breathing  gear  and  have  a  trained 
supervisor observe the workers. 

(4)Do  not  conduct  welding  at  a  site  where 

degreasing,  cleaning  or  spraying  is  performed. 
Conducting  welding  near  the  area  where  any  of 
these  types  of  work  is  performed  can  generate 
toxic gases. 

(5)When  welding  a  coated  steel  plate,  provide 

sufficient  ventilation  or  wear  protective  breathing 
gear.  (Welding  of  coated  steel  plates  generates 
toxic fume and gas.)   

Against fire, explosion or blowout 

 

Observe the following cautions to 

prevent fires explosion or 
blowout. 

(1)Remove any combustible materials at and near the 

work  site  to  prevent  them  from  being  exposed  to 
the spatter. If they cannot be relocated, cover them 
with a fireproofing cover.   

(2)Do not conduct welding near combustible gases. 
(3)Do not bring the hot base metal near combustible 

materials immediately after welding. 

(4)When  welding  a  ceiling,  floor  or  wall,  remove  all 

flammables  including  ones  located  in  hidden 
places. 

(5)Properly connect cables and insulate connected 

parts. Improper cable connections or touching of 
cables to any electric current passage of the base 
metal, such as steel beam, can cause fire.   

(6)Connect the base metal cable at a section closest 

to the welding part. 

(7)Do not weld a sealed tank or a pipe that contains a 

gas. 

(8)Keep  a  fire  extinguisher  near  the  welding  site  for 

an emergency. 

Содержание YC-315TX

Страница 1: ... please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YC 315TX3HJF Panasonic Welding Systems Tangshan Co Ltd Model No YC 315TX Operating Instructions TSM50188 01 IGBT controlled DC TIG Arc Welding Power ...

Страница 2: ...ance Please bear in mind that this product may not be brought as is into the EU The same restriction also applies to any country which has signed the EEA accord Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord ...

Страница 3: ...POWER SUPPLY AND CONNECTING CABLE 3 GROUNDING 3 EQUIPMENT AN DMATERIALS 4 INSTALLATION LOCATION 4 SELECTION OF TUNGSTEN ELECTRODE 4 SHIELDING GAS 4 FILLER WIRE 5 COOLING WATER 5 FUNCTION 6 CONNETION 8 OPERATION 9 OPERATION AT TIG WELDING 9 STICK WELDING OPERATIONG 9 MAINTENANCE AND CHECKING 10 CAUTION 12 FPRECAUTIONS FOR FILTER 13 TROUBLESHOOTING 14 TCIRCUIT DIAGRAM 16 PARTS LIST 16 OUTLINE DRAWIN...

Страница 4: ...nd periodical check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of this...

Страница 5: ...in case of working above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a...

Страница 6: ... feed roller of the wire feeder or hand finger s hair or part of your clothes may be caught by the parts resulting in injury 2 Keep all covers panels and cases closed when using the product 3 Maintenance work and repair should be perform only by educated and or skilled persons who thoroughly understand welding machines While performing maintenance work or repair work provide fence or the like arou...

Страница 7: ...ical equipment e g guarding of industrial equipment e The health of the people around e g the use of the pacemaker and hearing aids f Equipment used for calibration or measurement g The immunity of other equipment in the environment the user shall ensure that other equipment being used in the environment is compatible this may require additional protection measures h The time of day that welding o...

Страница 8: ... damage caused by over current conditions Range of fluctuant power voltage 10 Application Widely applied to the petrochemical industry power plant construction industry pipe line construction and so on Rating Specifications table Item Type YC 315TX3HJF Rated Input Voltage V 415 Allowable fluctuation V 415 10 No of Phase 3 Rated Frequency Hz 50 60 Rated input TIG KVA 10 37 STICK 14 33 Rated input T...

Страница 9: ...ng device is activated The switch is set to ON position at shipment Accessories Standard accessories YC 315TX3HJF Gas hose TWG75104 01 3 m 1 Operation manual TSM50187 1 Filter CJX30101 1 Adapter CJM30101 1 Optional accessories We manufacture and sell various attachments as optional accessories to suit a wide rang of TIG welding processes Cooling system YX 09KBA1HGE Feature This system is convenien...

Страница 10: ...m 3 If an engine generator is used it should be provided with an inverter of capacity from three to five times of that of the welder or with compensating winding for thyristor equipment 4 When using single phase connect to U and V terminals And keep the output current below 180 A Grounding Protection against electric shock caused by degraded insulation of welder Ground the case to prevent electric...

Страница 11: ... 40 C degree At least 20 cm clearance from nearest wall Free of unusual vibration or shock No generation of oil vapor or harmful corrosive gas N B 1 Remove corrugated fiberboard packing or vinyl cover 2 Where two or more welders are used and they are set side by side they must be separated by clearance of at least 30 cm 3 When using a water cooled torch use it in a temperature range of 0 40 C Sele...

Страница 12: ...of filler wire diameter Welding Current A Filler Wire Diameter mm 10 20 1 0 20 50 1 6 50 100 1 0 2 4 100 200 1 6 3 0 200 315 2 4 4 5 Cooling water When using a water cooled torch supply cooling water of specified quantity 1 liter per minute minimum when using torch of our production to torch by means of water supply or cooling system Care should be taken in this case because the welder does not op...

Страница 13: ...his switch at Weld when performing normal welding set it at Check when adjusting the flow of argon gas 3 Crater control switch Crater ON OFF and repeat are controlled by this switch at TIG welding 4 Power lamp Turn on when the power switch is ON 5 Torch select switch Cooling type water cooling or AIR is selected according to the torch in use 6 Cooling water Temperature warning lamp ...

Страница 14: ... control of TIG welding is ON or Repeat 13 Welding current adjustor Welding current is adjusted 14 Crater current adjustor Crater current is adjusted when crater control of TIG welding is ON or Repeat 15 Welding process switch Set this switch at TIG when performing DC TIG welding Set this switch at STICK when performing DC stick welding 16 Pulse current adjustor Pulse current is adjusted for pulse...

Страница 15: ...Connection 8 Connection 1 TIG welding 2 DC stick welding INPUT POWER BASE METAL ...

Страница 16: ...e crater control torch and pulsation switches f Welding work ends Close the argon gas cylinder after finishing welding work Stop the cooling water if used g Turn off the power switch on the front panel h Turn off the switch of the switch box Stick welding operation a Set the welding process switch on the torch select switch at Air b Turn on the switch of the switch box c Turn on the power switch o...

Страница 17: ...tors transistors etc Also if dust accumulates between the windings of the transformer it may cause degradation of insulation Clean every part of the machine by blowing compressed dry air removing the top and side panels or the welder at least once every six months If the top or side panel is removed replace it correctly before operating again Care should be taken because transformers and semi cond...

Страница 18: ...s and short circuit the three input terminals b Disconnect the secondary side current cable connected to two output terminals and short circuit the two output terminals c Short circuit the anode and cathode of the main circuit primary diode D1 the emitter and collector of the main transistor Q1 Q2 the anode and cathode of the secondary diode D2 D3 and thyristor d Remove case grounding The case is ...

Страница 19: ...essure To protect the water cooled torch from burning the machine is provided with a flow switch which activates the water warning lamp and terminals work where water flow rate is too low If this happens increase water flow rate or install the water tank YX 0092UW to ensure necessary flow When the water tank is used change cooling water once or twice every six months Accumulated fur may stop rotat...

Страница 20: ... fur Please fix the filter in the following way The way of setting the filter Put the filter in the adapter and setting it to the water inlet on the rear side of the welding machine set the water hose to the adapter Maintenance for filter When the water conduct comes to be used for a long time and dust or fur is accumulated in the filter there might be the case the Warning Lamp turns on and the ma...

Страница 21: ...s other than the above because of possible main circuit trouble Neither high frequency wave nor arc is generated Welding process switch is set for stick welding Torch switch input is not connected Welding use shielding gas is not flowing Arc is not generated While high frequency voltage is generated Base metal side cable is not connected or connection is not effective Distance between torch electr...

Страница 22: ...or welding rod is too small compared with current suitable for the diameter of rod Arc dies Distance between torch electrode and base mental is too long Tungsten electrode is excessively worn Welding current for tungsten is too high compared with current suitable for the diameter of electrode Shielding gas flow is short or gas post flow time is short Shielding gas is not flowing TIG torch is conne...

Страница 23: ... Circuit diagram 16 Circuit diagram ...

Страница 24: ...25C0B104 1 VR9 Potentiometer Potentiometer RK11K114F25C0B204 1 VR10 Potentiometer Gas post flow timer RK11K114F25C0B104 1 VR11 Potentiometer Spot time adjustor RK11K114F25C0C104 1 C1 2 Electrolytic Capacitor MKP LS20UF800V 2 C4 Capacitor MKP C20UF350VDC 1 Th switch OHD3 70B02 1 R9 Resistor SFW20A151 1 R5 6 Resistor RX274H40W5R0JW 2 Q1 2 IGBT SKM75GB12T4 2 D1 Diode MDS60 16W 1 D2 D3 Diode FRS300BA5...

Страница 25: ...Parts list 18 SW5 Switch Torch SLE6A2 1 SW7 Switch Gas SLE6A2 1 P1 Pc board Control TSMPA178 1 P2 Pc board Adjustor TSMP447 1 P3 Pc board Driver TSM9515 1 P4 Pc board HF generator TSM9494 1 ...

Страница 26: ...Outline drawing 19 Outline drawing 560 ...

Страница 27: ...pplies to any country which has signed the EEA accord Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord ATTENTION The disposal of the product In case of disposal of the product please sign the assignment agreement on disposal treatment with the authorized organization a...

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