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DANGER OF HIGH VOLTAGE AND HIGH TEMPERATURE (HOT/LIVE) OF THE INVERTER POWER SUPPLY(U)

WARNING

This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not con-
tain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by elec-
tricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product dealt with in
this service information by anyone else could result in serious injury or death.

WARNING

* This product should be serviced only by trained, qualified personnel.
This service manual covers products for following markets.
When troubleshooting or replacing parts, please refer to the country identifications shown below for your applicable product specification.
BPQ ... for the United Kingdom

INVERTER WARNING 

This Inverter board looks like a regular PCB, however, this PCB drives the magnetron tube with extremely high voltage and high current.
IT HAS:

1:

Very high voltage and high current circuit.
It functions the same as the high voltage transformer and high voltage capacitor in ordinary microwave ovens.

2.

aluminium heat sink is very hot.

3.

Very high voltage may remain in the circuitry even when the oven is off. High voltages may remain in the capacitors on the
board.

DO NOT: *1. Do not touch the circuitry as it becomes very hot (high voltage). Even when replacing board, extreme care should be taken to

avoid possible electric shock. High voltage may remain in the circuit.

*2. Do not touch aluminium heat sink because it is very hot in high voltage and also very hot in high heat energy.
*3. Do not try to repair the Inverter PCB as this can be very dangerous. Replace the whole High Voltage Inverter Circuit(U) unit and

return fully re-packed with the original shopping box and shipping materials.

*4. Do not try to adjust or tamper with the preset volume on the Inverter board because it is very dangerous to adjust it without

proper test equipment.

*5. Do not test oven while Inverter grounding strip or screws are loose. It is very dangerous to operate the H.V. Inverter Circuit (U)

with loose mounting screws or if improperly grounded.

INVERTER POWER SUPPLY DIAGRAM

NEW H.V.

HIGH VOLTAGE AREA*1

DO NOT TOUCH (HOT/HIGH VOLTAGE) *2

HEAT SINK (RECTIFIER BRIDGE)

CHOKE COIL

SAND BAR RESISTOR

CUSTOM I.C.

PHOTO COUPLER

CN 701

CURRENT TRANSFORMER

DO NOT TOUCH *4

HIGH VOLTAGE

PRIMARY WINDINGS

SECONDARY WINDINGS

HIGH VOLTAGE DIODES

CN 703

HIGH VOLTAGE CAPACITORS

DO NOT REPAIR. REPLACE WHOLE H.V.INVERTER(U)

H.V. INVERTER(U) *3

LEAD WIRE

GROUNDING PLATE *5

INVERTER WARNING 

INVERTER SUPPORT
BRACKET

LABEL

FILM CAPACITORS

TRANSFORMER

Содержание NN-V659WB

Страница 1: ...Specifications Power Source 240 V AC Single Phase 50 Hz Power Requirements Microwave 1280W Grill 1360W Maximum 2580W Output IEC705 88 900W Microwave Frequency 2 450Mhz Timer 99 min 99 sec Oven Cavity...

Страница 2: ...ry high voltage may remain in the circuitry even when the oven is off High voltages may remain in the capacitors on the board DO NOT 1 Do not touch the circuitry as it becomes very hot high voltage Ev...

Страница 3: ...15 6 7 Turntable motor 15 6 8 Quartz heater 15 6 9 Steam Sensor NN V689WB 16 7 COMPONENT TEST PROCEDURE 17 7 1 Primary Latch Switch Secondary Secondary Latch Switch and Power Relay B Interlocks 17 7...

Страница 4: ...ay a cooking program for up to 9 hrs 99 mins or used to time or for standing non cooking time 10 Clock Pad Press the clock pad Using the minute and second pads set the clock 12 hr clock Press clock pa...

Страница 5: ...AY 1 Place water load in oven 2 Press Micro Power once to set High Power HIGH SET TIME 3 Set time at 5 sec by pressing 1 sec pad 5 times 4 Press Micro Power pad 3 times to set Medium Power 5 Set for 1...

Страница 6: ...LL 1 SET TIME 2 Set cooking time GRILL 1 PRESS START 3 Press start H 1 00 PRESS START MIN SEC 1 00 MIN SEC 1 00 H 1 00 CHOOSE COOKING MODE 1H 00 MIN SEC 1 00 MIN SEC 1 00 OPERATION DISPLAY 1 Press com...

Страница 7: ...auto sensor program STEAMED PUDDING PRESS START 2 Press start STEAMED PUDDING OPERATION DISPLAY 1 Press start 3 times to display lock LOCK OPERATION DISPLAY 1 Press stop cancel 3 times Time of day or...

Страница 8: ...ctor housing PRIMARY LATCH SWITCH TOP SECONDARY LATCH SWITCH BOTTOM OUTSIDE SHORT SWITCH BOTTOM INSIDE MAGNETRON HIGH VOLTAGE INVERTER POWER RELAY RY1 POWER RELAY RY4 SYMBOL COLOUR OR ORANGE BL BLUE B...

Страница 9: ...d and Start pad is pressed 1 The digital programmer circuit determines the power level and cooking time to complete cooking and indicates the operating state in the display The table shows the corresp...

Страница 10: ...is subtracted from the T1 time In other words the T1 time starts at the end of the 10 second period 2 T1 Time The total amount of time it takes the microwave oven to switch to T2 time after the 10 sec...

Страница 11: ...unding bracket to the chassis ground otherwise this H V Inverter circuit board will expose very high voltage and cause extreme DANGER Be sure to have proper grounding by the grounding plate and screws...

Страница 12: ...ghtened 2 Make sure that all electrical connections are tight before inserting the plug into the wall outlet 3 Check for microwave energy leakage Refer to procedure for measuring microwave energy leak...

Страница 13: ...base from the oven 5 Remove 1 screw to disconnect earth wire to magnetron 6 Remove 4 screws holding inverter power supply board to the Inverter bracket 7 Replace with replacement PCB and follow the st...

Страница 14: ...ure the escutcheon sheet is earthed to the backplate via the earth strip 6 4 Low voltage transformer and or power relays RY1 NOTE Be sure to ground any static electric charge built up on your body bef...

Страница 15: ...has no play between the inner door surface and oven front surface If the door assembly is not mounted properly microwave power may leak from the clearance between the door and oven 3 Perform the micro...

Страница 16: ...m steam sensor unit 4 Remove catch hooks on sensor mounting plate and air guide 5 Remove steam sensor from sensor mounting plate NOTE When installing the steam sensor make sure that the direction of t...

Страница 17: ...d magnetron 1 Isolate magnetron from the circuit by disconnecting the leads 2 A continuity check across magnetron filament terminals should indicate one ohm or less 3 A continuity check between each f...

Страница 18: ...ally switches to remaining time cooking T2 6 The remaining cooking time T2 appears in the display window If the following cooking times appear Steam Sensor function is normal HEAT SINK CHOKE COIL SAND...

Страница 19: ...ed to test the magnetron using the simple method outlined below Necessary Equipment 1 litre beaker Glass thermometer Wrist watch or stopwatch NOTE Check the line voltage under load Low voltage will lo...

Страница 20: ...fective DPC AU or DPC DU 2 No display and no operation at all Fuse is blown 1 Shorted lead wire harness 2 Defective primary latch switch NOTE 1 3 Defective short switch NOTE 1 4 Defective Inverter pow...

Страница 21: ...TIONS NEW H V CLOCK DELAY STAND START HIGH POWER DISPLAY 4N30BPQ DISPLAY 4N50BPQ NN V689WB H97 H98 appears in the Check magnetron filament OK Check Inverter input AC AC 240V Check Inverter control sig...

Страница 22: ...e than 0 5A refer to component less than 0 4A Open DANGER Magnetron DPC board Power Delay Loose wiring Latch switch DO NOT try to REPAIR this Inverter Power Supply U display window pares measure at ov...

Страница 23: ...n even though the program has been set and the start pad is tapped 1 IC 1 pin 11 voltage while operation Abnormal IC 1 Normal 5V Step 2 2 Short circuit between pin 6 and pin 16 of IC 2 Still not turn...

Страница 24: ...24 10 EXPLODED VIEW AND PARTS LIST 1 2 3 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 38 42 43 4 4 5 6 46 44 45 36 47 48...

Страница 25: ...0 E610T6700BP OVEN LAMP 1 21 E20994N30BP BRACKET A 1 22 E40254N30BP AIR GUIDE A 1 23 E66014L00GS INVERTER EARTH BRACKET 1 24 E65854L00GS INVERTER SUPPORT BRACKET 1 25 E606Y4N10GP INVERTER 1 26 E10014N...

Страница 26: ...emarks D1 E302A4N30HBP DOOR A SCREEN B ASSY 1 NN V689WB NN V659WB D1 E302A4N30BP DOOR A SCREEN B ASSY 1 NN V659CB D1 E302A4N30NBP DOOR A SCREEN B ASSY 1 NN V629MB D1 E302A4N30ZBP DOOR A SCREEN B ASSY...

Страница 27: ...BASE 1 NN V659CB E3 E80344L10NBP ESCUTCHEON BASE 1 NN V629MB E3 E80344L10ZBP ESCUTCHEON BASE 1 NN V659FB E4 E81274L10BP ESCUTCHEON BACK PLATE 1 E5 E603L4N50BP DPC AU 1 NN V689WB E5 E603L4N30BP DPC AU...

Страница 28: ...TON BOX 1 NN V689WB P6 E01024N30HBP CARTON BOX 1 NN V659WB P6 E01024N30BP CARTON BOX 1 NN V659CB P6 E01024N30NBP CARTON BOX 1 NN V629MB P6 E01024N30ZBP CARTON BOX 1 NN V659FB P7 E01054N30BP LOWER FILL...

Страница 29: ...et Side Strip Ref No 2 Pcs Set Microwave Oven Model No NN TKV69W E1603A510HBP 2 E1601A510HBP 2 NN V689WB NN V659WB NN TKV69C E1603A510BP 2 E1601A510BP 2 NN V659CB NN TKV69M E1603A510NBP 2 E1601A510NBP...

Страница 30: ...30 16 DIGITAL PROGRAMMER CIRCUIT...

Страница 31: ...31...

Страница 32: ...CHIP RESISTOR 9 68K Ref No Part No Description Qty Remarks CN5 AEEM19FEBVKN 19 PIN CONNECTOR 1 CN1 AEEMMD05507W 7 PIN CONNECTOR 1 RY1 RY4 AEGG5G1A12 RELAY 2 12V RY2 RY3 AEBGG5N1A12 RELAY 2 12V D1 ERZV...

Страница 33: ...V CHIP RESISTOR 9 68K Ref No Part No Description Qty Remarks CN5 AEEM19FEBVKN 19 PIN CONNECTOR 1 CN1 AEEMMD05507W 7 PIN CONNECTOR 1 RY1 RY4 AEGG5G1A12 RELAY 2 12V RY2 RY3 AEBGG5N1A12 RELAY 2 12V D1 ER...

Страница 34: ...r Assembly Ref No Part No Description Qty Remarks R1 ERG1SJ753P RESISTOR 1 75K 1W C1 C2 QETJ5225KRP2CE CAPACITOR 2 2 2 f C3 C4 ECKMNA472ME CAPACITOR 2 4700pF 250V AC L1 SC 08 E203A INDUCTOR 1 2 4mH F1...

Страница 35: ...35 NOTES...

Страница 36: ...36 NOTES SM K PEN Printed in the UK S 4N30BP S 4N50BP...

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