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General Installation Manual

STANDARDS

EVPVxxx and EVPVxxxK series comply

with the requirements of UL61730.

FIRE CLASS OF PRODUCT

The EverVolt modules covered by this

manual have a Class C (referencing

UL790) and Type 2 fire classification

according to UL1703/UL61730.

The fire performance rating of the

modules is only valid when mounted in

the manner specified in this installation

manual.

The complete system fire class rating

is to be achieved by the combination

of module fire performance type and

UL2703 certified mounting structure

for a non-BIPV module.

Please refer to mounting structure

UL2703 listing for System Fire

Classification. Any specific limitations

on the inclination or accessories

required to maintain a specific System

Fire Class Rating must be clearly

specified in the mounting system

manufacturer’s installation instructions

and UL2703 certification.

Utilize the following fire safety

guidelines when installing EverVolt

modules:

• Check with all relevant local

authorities for fire safety

requirements for any building or

structure on to which the modules

will be installed.

• The system design must ensure

that it can be easily accessed in the

event of a building fire.

• Check with relevant authorities for

applicable regulations concerning

setbacks or other placement

restrictions that may apply for

roofmounted arrays.

• The use of DC ground fault

interrupters is recommended. This

may also be required by local and

national codes.

• All electrical appliances are a

fire risk. The module must be

mounted over a fire retardant roof

covering rated for the application

and a distance of at least 0.8 in

(20 mm) between the module and

the mounting surface, to allow the

free circulation of air beneath the

modules at all times.

JUNCTION BOX, TERMINALS,

AND CONNECTORS

• Modules equipped with three

junction box contain terminals for

both positive and negative polarity

individually, and bypass diodes.

• Each terminal is dedicated to one

polarity (with the polarity symbols

engraved onto the body of the

junction box) (see Figure 1).

• Each terminal is provided with

factory installed lead cables and a

latching connector for series and

string connections. Always use

these connectors and do not detach

them from cables.

• The PV module comes pre-wired.

Each module has two #12 AWG

type PV-wire stranded sunlight

resistant output cables each

terminated with connectors. The

positive (+) terminal has a male

connector while the negative (-)

terminal has a female connector.

The module wiring is solely for

series connections only, i.e. male

(+) to female (-) interconnections.

When making field wiring

connections to the pre-attached

connectors use only approved

connectors from Table 2.

• All connectors and cables must

be secure and tight as well as

electrically and mechanically

sound. UVresistant cables and

connectors approved for outdoor

use must be used. Conductor

gauge must be chosen to ensure

DC power losses (voltage drop) are

kept to a minimum (<1%).

• Observe all local regulations when

selecting cables.

• For string connections, use

minimum 12 AWG (4 mm2) or

copper wires insulated for a

maximum operating temperature

of 194°F (90°C).

• Avoid exposing cables to direct

sunlight and permanent tension.

• To ensure connector compatibility

and reduce the potential for

damage to the modules and the

wider installation, the connectors

used on the EverVolt modules

are detailed in the Figure 2. Only

permitted the mating of factory-

installed connectors to connectors

of the same manufacturer, type,

and system rating as shown in the

table below (Table.2).

• Latching connectors are type IV

and made by

STAUBLI ELECTRICAL

CONNECTORS AG

. Supplied

connectors listed by UL.

• In order to comply with NEC 2008,

a locking sleeve needs to be

used with all connectors that are

exposed.

• The locking sleeve (PV-SSH4) is

made by STAUBLI and can only be

released with a special tool also

made by STAUBLI (PV-MS). Locking

sleeves are not supplied with

modules and must be purchased

separately.

Figure 2. Connectors

CONNECTORS

Stäubli MC4 PV-KBT4/KST4,

12AWG(4 mm²) in accordance with

UL 6703 IP68 only when connected

Connector 1 + Connector 2

Permitted?

EverVolt Module

Factory-Installed

EverVolt Module

Factory-Installed

✓

EverVolt Module

Factory-Installed

Stäubli MC4

✓

EverVolt Module

Factory-Installed

Any other

connector

Table.2 Approved connectors

Содержание EVERVOLT EVPV Series

Страница 1: ...General Installation Manual EVERVOLT PHOTOVOLTAIC MODULE EVPVXXX SERIES WHITE BACK SHEET EVPVXXXK SERIES BLACK BACK SHEET ...

Страница 2: ... Specifications 3 Standards Fire Class of Product Junction Box Terminals and Connectors Bypass Diode Installation 6 General Operating Conditions Unpacking and Handling Cable Management Module Installation Use of Rails and Clamps Mounting with Continous Rails Parallel to Long Side of the Module Mounting with Short Rails Mounting Methods Mounting Holes Wiring 12 General Module Wiring Array Wiring Dr...

Страница 3: ... in parallel producing higher current and as modules are connected in series producing higher voltages The shock hazard increases as modules rated for maximum system voltage in excess of 50 V Wear suitable clothing gloves and guards to prevent from direct contact with 30 VDC or greater Work only in dry conditions with dry modules and dry tools Children and unauthorized persons should not be allowe...

Страница 4: ... Therefore the Isc value of modules should be multiplied by a factor of 1 25 to determine ampacity An additional factor of 1 25 may be required for sizing conductors fuses disconnects etc Please refer to section 690 8 of the National Electric Code NEC for guidelines The Voc must be factored according to the lowest recorded ambient temperature recorded for the location where the modules will be ins...

Страница 5: ...ort Circuit Current Isc 10 55A 10 49A 10 49A 10 44A Cell Type Silicon hetero junction Silicon hetero junction Silicon hetero junction Silicon hetero junction Maximum System Voltage 1000V 1000V 1000V 1000V Factory Installed Bypass Diodes 3 3 3 3 Maximum series fuse A 25 25 25 25 Electrical Specifications Values at standard test conditions STC air mass AM 1 5 irradiance 10 75 W sq ft 1000 W m temper...

Страница 6: ... terminal is provided with factory installed lead cables and a latching connector for series and string connections Always use these connectors and do not detach them from cables The PV module comes pre wired Each module has two 12 AWG type PV wire stranded sunlight resistant output cables each terminated with connectors The positive terminal has a male connector while the negative terminal has a ...

Страница 7: ...e cables follow the instructions below To prevent stress on the junction box casing ensure the cable exits the junction box in a straight line before any bend in the cable The cables must have a minimum bending radius of 1 2 in 30 mm to avoid damage to the insulation refer Figure 4 Ensure cables do not hang loose where they may be damaged through friction or stress e g caused by mechanical abrasio...

Страница 8: ...sture shall not be employed alone or in combinations that could result in deterioration or corrosion USE OF RAILS AND CLAMPS Installing the EverVolt modules with clamps and rails has been found to comply with UL 61730 requirements for downward pressure e g snow of up to 7000 Pa 4666 Pa design load and upward pressure e g wind of up to 4000 Pa 2666 Pa design load according to the following instruct...

Страница 9: ...1800 Pa 1800 Pa 1200 Pa 1200 Pa 6200 Pa 4000 Pa 4133 Pa 2666 Pa 7000 Pa 4000 Pa 4666 Pa 2666 Pa X 22 2 23 8 in 565 605 mm 1200 Pa 1200 Pa 800 Pa 800 Pa 3000 Pa 2400 Pa 2400 Pa 1600 Pa 5400 Pa 2400 Pa 3600 Pa 1600 Pa X 23 8 27 4 in 605 695 mm 2400 Pa 2400 Pa 1600 Pa 1600 Pa 2400 Pa 2400 Pa 1600 Pa 1600 Pa 2400 Pa 2400 Pa 1600 Pa 1600 Pa X 0 4 in 0 100 mm X 1200 Pa 1200 Pa 800 Pa 800 Pa 1600 Pa 1600...

Страница 10: ...1200 Pa 1200 Pa 800 Pa 800 Pa 3000 Pa 2400 Pa 2400 Pa 1600 Pa 5400 Pa 2400 Pa 3600 Pa 1600 Pa X 0 4 in 0 100 mm X 1200 Pa 1200 Pa 800 Pa 800 Pa 1600 Pa 1600 Pa 1066 Pa 1066 Pa X 4 9 8 in 100 250 mm X 800 Pa 800 Pa 533 Pa 533 Pa 2400 Pa 2400 Pa 1600 Pa 1600 Pa X Once a module is secured in each of the 4 zones fig 2 additional clamps i e 5 may be freely located on panel frame without affecting the w...

Страница 11: ...a 1800 Pa 1200 Pa 1200 Pa 2400 Pa 2400 Pa 1600 Pa 1600 Pa 2400 Pa 2400 Pa 1600 Pa 1600 Pa X 0 4 in 0 100 mm X 1200 Pa 1200 Pa 800 Pa 800 Pa 1600 Pa 1600 Pa 1066 Pa 1066 Pa X 4 9 8 in 100 250 mm X 800 Pa 800 Pa 533 Pa 533 Pa 2400 Pa 2400 Pa 1600 Pa 1600 Pa X Rail length under module 4 7 9 in Min 1 in 4 7 9 in 0 8 2 in 0 208 mm X 1200 Pa 1200 Pa 800 Pa 800 Pa 1600 Pa 1600 Pa 1066 Pa 1066 Pa X 8 2 13...

Страница 12: ...ant material e g aluminum or galvanized steel and appropriate for the local environment All four mounting holes in the frame must be used fig 8 Additional electrical bonding to Ground is required for the support structure Refer to the fixing device manufacturer s installation instructions for preload or torque values Do not contact a tip of a mounting bolt to back sheet of the module when fixing t...

Страница 13: ...lations that account for specific project requirements and site conditions If modules will be used in an offgrid system a compatible MPPT Maximum Power Point Tracking charge controller is required Especially charge battery can not be used without MPPT These modules contain factory installed bypass diodes If these modules are incorrectly connected to each other the bypass diodes cable or junction b...

Страница 14: ...ze should be between 4 14 AWG 2 1 mm 21 2 mm Attach grounds to the grounding holes in the module frames Fix lug to the frame using a star washer and lock nut ensuring a conductive connection Follow the grounding device manufacturer s installation instructions to ensure a safe and conductive connection including any supplementary hardware e g star washer and tighten according to recommended torque ...

Страница 15: ... may be deteriorated or damaged SYSTEM INSPECTION The system should be inspected regularly to ensure that Fasteners are secure tight and free from corrosion Electrical connections are secure tight clean and free of corrosion The mechanical integrity of the cables is intact Bonding points to ground are tight secure and free from corrosion which could break the continuity between the modules and gro...

Страница 16: ...15 General Installation Manual REVISION HISTORY Edition Revision Date Revised Item Revised Content NEW 10 13 2020 ...

Страница 17: ...ing an MLPE device to a solar module it must be secured to the module frame Follow MLPE manufacturer instructions to ensure optimum mounting of MLPE device and prevent any slippage during operation MLPE devices may also be attached to the mounting construction In such cases refer to the instructions provided by the manufacturer Wherever possible the installation of the MLPE device should not cover...

Страница 18: ...any of America Two Riverfront Plaza Newark NJ 07102 panasonicHIT us panasonic com na panasonic com us solar All Rights Reserved 2020 COPYRIGHT Panasonic Corporation Specifications are subject to change without notice RS20183BRO r6 ...

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