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000 User Manual

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Table of Contents

Chapter 1 - Installation

1-1 Installation Environment

1-2 Unpacking

1-3 Removing Safety Tapes and Styrofoam

1-4 Power Connection

1-5 Power Fan Installation

1-6 Tray Guide Installation

1-7 Online Interface Installation

1-8 Conveyor Installation

Chapter 2 - Before Operating

2-1 Identifying Parts

2-2 Caution for Installation

Chapter 3 - Preparing for Operation

3-1 Paper Size

3-2 Loading the Forms

3-3 Fold Setting

3-4 Fine Adjustment of Folding Position

3-5 Conveyor Wheel Setup

Chapter 4 - Handling Errors

4-1 Error Message

4-2 Handling Paper Jams

Chapter 5 - Maintenance

5-1 Exchanging Friction Reverse Roller

5-2 Cleaning Rollers

Chapter 6 - Troubleshooting

6-1 No Power

6-2 Incorrect Folding

6-3 Power On, but No Start

6-4 Frequent Double or Multiple Sheet Feeding

Chapter 7 - Conveyor

7-1 Conveyor Installation

Содержание MX11000

Страница 1: ...MX11000 User Manual Model MX11000 User Manual Rev 090418...

Страница 2: ...yright Any of the contents should not be copied re printed or translated by other languages without Paitec USA approval Notice Caution Physical injury and serious mechanical damage will occur when dis...

Страница 3: ...ying Parts 2 2 Caution for Installation Chapter 3 Preparing for Operation 3 1 Paper Size 3 2 Loading the Forms 3 3 Fold Setting 3 4 Fine Adjustment of Folding Position 3 5 Conveyor Wheel Setup Chapter...

Страница 4: ...ollowing parts are included in the box Main body Inline interface unit and guide Power cable Power infeed fan power adaptor User s manual and fix bracket Jam removal handle and spare handle tips Spare...

Страница 5: ...Ready sign is displayed on the display panel If not please contact your local dealer for service 1 5 Power Fan Installation Please attach the power infeed fan at the rear cover like the picture above...

Страница 6: ...ing set up button for three seconds users can access into setup program mode 1 Inline select mode Users are able to use printer inline button in operation panel when inline mode is on 2 Inline LCT cov...

Страница 7: ...Operating 2 1 Identifying Parts and Functions 6 1 2 5 3 4 1 Feeding Unit Safety Cover 2 Upper Fold Cassette Safety Cover 3 Large Capacity Tray 4 Lower Fold Cassette 5 Conveyor 6 Control Panel 7 Jam R...

Страница 8: ...Knob 5 Infeed Roller 1 6 Tray Level Sensor 2 Lower Cassette 1 4 5 2 Upper Cassette 4 1 Lower Cassette 2 Stopper 3 Stopper Adjustment Knob 3 4 Folding Scale Label 5 Stopper Locking Knob 1 1 Upper Casse...

Страница 9: ...yor Power Socket 11 7 Manual Feed Button 8 Fuse Socket 9 Lower Press Roller Cover 5 10 Upper Press Roller Cover 11 Jam Removal Holes 7 9 8 6 Conveyor optional 1 2 3 1 Conveyor Wheel 2 Conveyor 3 Conve...

Страница 10: ...MX11000 User Manual 9 Name and Function of Each Button...

Страница 11: ...stored after rebooting the machine 6 Thickness Sensor Button Thickness sensor function allows you to prevent any serious paper jams caused by double feeding or multiple sheet feeding Press the thickne...

Страница 12: ...anual Feed Button Allows the processing of single damaged forms Press the manual feed button on the control panel Place the folded form at the entrance of the exit press rollers on the conveyor Then p...

Страница 13: ...e may result in paper jam or machine damage Important Please check whether any forms are stapled Staples will seriously damage the machine 3 2 Loading the Forms 1 Before loading the forms onto the mac...

Страница 14: ...er guides 6 Once loading is complete please close the safety cover The feed tray will go up Caution Poor quality forms may cause frequent paper jams Make sure the paper guides are not set narrower or...

Страница 15: ...pper so the surface of the rubber is lined up at 93mm 3 Lock the stopper by holding the stopper adjustment knob and turning the stopper locking knob clockwise 2 Upper Cassette Fold Setting 93mm 1 Unlo...

Страница 16: ...lease read the following information carefully to fully understand the folding mechanism of MX 6000 1 The folding unit is composed of rollers cassettes and stoppers 2 The form enters in between the tw...

Страница 17: ...anual 16 4 The form hits the lower cassette stopper and forms a buckle The folded form then enters in between the two outer rollers 5 The folded form then exits the fold rollers and then are sent to t...

Страница 18: ...Direction 1 When setting a Z Fold please read the following steps 1 Measure the length from line 1 to line 2 of the form as indicated in the image above That measurement is the fold setting for the fi...

Страница 19: ...hen setting a V or a Single Fold please read the following steps 1 Measure the length from line 1 to line 2 of the form as indicated in the image above That measurement is the fold setting for the fir...

Страница 20: ...read the following steps 1 Measure the length from line 1 to line 3 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the le...

Страница 21: ...se read the following steps 1 Measure the length from line 1 to line 3 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the...

Страница 22: ...ase read the following steps 1 Measure the length from line 1 to line 4 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the...

Страница 23: ...olding is slightly off from the desired position please check the following possible causes a Incorrect fold setting b Machine clearance c Incorrect position of fold cassettes d The FRR or the fold ro...

Страница 24: ...ght cover open Left cover open When a form does not reach the infeed sensor after infeed When a form is jammed at the infeed sensor When a form is jammed at the folding unit When a form is jammed at t...

Страница 25: ...to remove the jam by using the jam free button 2 If the jam is not cleared by using the jam free button please use the jam removal handle to manually remove the jam When removing the jam turn the pres...

Страница 26: ...roller There is no certain life cycle for these rollers since it may vary depending on different environment forms and etc Read the following instructions on how to replace these rollers Feed roller...

Страница 27: ...contamination or toner residues on the surface of the fold rollers Caution Please do not use any other substance when cleaning the surface of the fold rollers as it may damage the rubber 3 Cleaning pr...

Страница 28: ...is correct 6 3 Power On but No Start 1 Check if the left safety cover is opened 2 Check if the right safety cover is opened 3 Check if the lower cassette is pushed all the way in 4 Check for any pape...

Страница 29: ...e the picture Please attach the lower bracket like the picture 4 5 6 Place the conveyor on to the shaft like the picture Please tighten the two screws to fix the conveyor to the main body Please attac...

Страница 30: ...29 MX11000 User Manual This page intentionally left blank...

Страница 31: ...old 2nd Fold Z Fold Type Fold Settings To Identify Fold Position Number and Feed Direction ES5000 IM4000 IM9500 ES2000 ES8000 MX9000 MX13000 Fold Feed Direction Fold Feed Direction GLUE G G L L U U E...

Страница 32: ...e Parallel 1 2 1 4 FoldPlates 1st Fold 2ndFold Minimum 80 mm 3 15 in 70 mm 2 75 in Maximum 255 mm 10 in 155 mm 6 1 in Folding Diagram In feed direction Z Fold Out feed ES2000 ES8000 MX9000 MX13000 In...

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