background image

(� 

CONSTRUCTION 

EQUIPMENT  COMPANY 

OPERATORS  A

N

MAINTENANCE  MANUAl 

OPERATING  THE  CAR 

SET  LEVER  CONTROL LING  THE  AXLE  DIRECTIONA L  GEAR  BOX  FOR  THE  INTENDED 
DIRECTION  OF  TRAVEL. 

(

TO  MOVE  FORWARD  THE  LEVER  SHOULD  BE  PULLED 

BACK.

THIS  ALLOWS  THE  ENGINE  GEAR  BOX  TRANSMISSION  SPEEDS  TO  BE 

USED  IN  DRIVING  THE  CAR  IN  THE  REQUIRED  DIRECTION. 

REVERSE  AT 

LOW  SPEED  IS  AVAILABLE  FROM  THE  TRIMATIC  TRANSMISSION. 

CAUT ION: 

THE  AX LE  DIRECTIONAL  GEAR  SHOU LD  ONLY  BE  SHIFTED  WHEN  THE  CAR 
IS  STATIONARY. 

POSIT I ON. 

ALWAYS  KEEP  IT  IN  EITHER  FORWARD  OR  REVERSE 

2. 

RE LEASE  BRAKE  AND  MOVE  THE  SHIFT  LEVER  ON  THE  TRIMATIC  TRANSMISSION 
AS  IN  A  NORMAL  MOTOR  CAR. 

ANY  EXTENSIVE  AMOUNT  OF  DRIVING  SHOULD 

BE  DONE  WITH  THE  RADIATOR  FORWARD  TO  ENSURE  GOOD  COO

ING. 

3. 

TO  STOP  CAR  SET  TRIMATIC  TO  NEUTRA L  AND  APPLY  BRAKE  BY  PU L LING  BACK 
ON  LEVER. 

WHEN  CAR  COMES  TO  A  STOP  MOVE  TRIMATIC  LEVER  TO  11PARK11 

AND.  LOCK  BRAKE. 

LEAVE  THE  AXLE  DIRECTIONAL  GEAR  ENGAGED,  TO 

PREVENT  C LASHING  OF  GEARS. 

4. 

TO  LOWER  TURNTABLE  SET  LEVER  ON  HAND  PUMP  IN  FORWARD  POSITION,  OPEN 

ISO LATION  VALVE  A.ND  PUMP  TURNTABLE  FULLY  DOWN. 

C LOSE  ISOLATION 

VALVE. 
TO  RAISE  TURNTABLE  OPEN  ISOLATION  VA LVE;  SET  LEVER  ON  HAND  PUMP  TO 
REAR  POSITION/AND  PUMP  UNTIL  TURNTAB LE  IS  FU L LY  UP. 

CLOSE 

ISOLATION  VALVE  AND  SET  LEVER  ON  HAND  PUMP  IN  CENTRE  POSITION. 

MA INTENANCE 

1. 

FOR  ENGINE  LUBRICATION  AND  MAINTENANCE  REFER  TO  ENGINE  MANU FACTURER'S 

2. 

HANDBOOK, 

USE  DEXTRON  FLUID  IN  TRIMATIC  TRANSMISSION. 

WEE K LY  CHECK  BATTERY  FOR  FLUID  LEVEL. 

BE  ABOVE  PLATES. 

FLUID  LEVE L  SHOULD  ALWAYS 

3. 

GREASE  AND  0 I L  ALL  CAR  HINGE  P O  INTS1  INC LUDING  PROPE L LER  SHAFT 
UNIVERSAL  JOINTS,  AT  LEAST  ONCE�ERY  THOUSAND  CAR  MILES  OR  MONTHLY, 
WHATEVER  COMES  FIRST. 

4. 

5. 

6. 

LUBRICATE  DIFFERENTIA L  AXLE  EVERY  HUNDRED  CAR  MILES,  OR  DAI LY  IF 
CAR  IS  IN  CONSTANT  SERVICE. 

USE  PRESSURE  GUN. 

THE  AX LE  DIRECTIONA L  GEAR  BOX  HOLDS  APPROXIMATELY 

4

;k 

PINTS  OF  OIL. 

USE 

SAE140 

GEAR  OIL  IN  SUMMER  AND 

SAE90 

GEAR  OI L  IN  \<INTER. 

CHECK 

OIL  LEVEL  EVERY 

30 

DAYS1  AT  LEVEL  P LUG,  . AT  REAR  OF  �EAR  BOX  HOUSING. 

FILL  THROUGH  CAP  ON  TOP  O F   GEARBOX  HOUSING,  ACCESSIBLE  THROUGH  HO LE 

IN  F LOOR  BELOW  REAR  SEAT. 

CHECK  WHEELS  AND  AXLE  REGU LARLY  TO  ENSURE  THAT: 

(

A

AXLE  AND  NUTS  ARE  SECURED  BY  COTTER  PINS 

Содержание A5A Railcar

Страница 1: ...C OPERATING MAINTENANCE REPLACEMENT PARTS MANUAL A5A flAILCA5f ...

Страница 2: ...t 0 ...

Страница 3: ...R RO LLER BEARINGS IN DUST PROOF CASINGS ARE USED AT EACH END GREASE LUBRICATION IS STANDARD CONSTRUCTION IS SUCH THAT LATERA L THRUST IS TRANSMITTED DIRECT LY FROM THE WHEEL HUBS TO THE BEARING CONE E LIMINATING CONVENTIONA L THRUST C O L LARS THE AX LE BEARING CASTINGS CAN BE A D JUSTED LATERA L LY FOR AX LE END PLA AND A L IGNMENT WHEELS 16 DIAMETER DEMOUNTABLE WHEELS ARE FITTED THE WHEE LS CAN...

Страница 4: ...CCESS IS BY LIFTING THE SEAT FUE L IS SUPPLIED TO THE CARBURATOR THROUGH A FILTER BOWL COOLING SYSTEM A RADIATOR IS MOUNTED IN FRONT OF THE RAI L CAR TURNTABLE A TURNTABLE IS FITTE D BE LOW THE FRAME IT CAN 0 BE LOWERED AND RAISED HYDRAU LICALLY BY MEANS OF A HAND PUMP TWO RAMS AND AN ISO LATION VA LVE OPERAT ION PREPARING FOR SERVICE USING A GREASE GUN WITH GREASE THAT WIL L NOT CONGEAL H 4Q F BE...

Страница 5: ...ER ON HAND PUMP IN FORWARD POSITION OPEN ISO LATION VALVE A ND PUMP TURNTABLE FULLY DOWN C LOSE ISOLATION VALVE TO RAISE TURNTABLE OPEN ISOLATION VA LVE SET LEVER ON HAND PUMP TO REAR POSITION AND PUMP UNTIL TURNTAB LE IS FU L LY UP CLOSE ISOLATION VALVE AND SET LEVER ON HAND PUMP IN CENTRE POSITION MAINTENANCE 1 FOR ENGINE LUBRICATION AND MAINTENANCE REFER TO ENGINE MANU FACTURER S 2 HANDBOOK USE...

Страница 6: ...S ARE USED1 BUT SHIMS ARE FITTED BETWEEN THE AX LE BEARING BOX FLANGES AND FRAME SIDE CHANNELS FOR WHEE L A L IGNMENT EXCESS AXLE END PLAY USE ENOUGH SHIMS TO ELIMINATE 7 IF WHEELS HAVE BEEN REMOVED BE SURE TO RE PLACE INSULATION PROPERLY WITH THE FIBRE WASHERS NEXT TO THE HUB FACES WHEE LS TIGHT SO AXLE CANNOT TURN IN THE I NSULATION KEE P 8 ALWAYS KEE P BRAKES IN GOOD CONDITION AS BRAKE LININGS ...

Страница 7: ...LS AND AXLE BEARINGS ENGINE AND TRANSMISSION UNIVERSAL DRIVE SHAFT FUEL GROUP AND TOWBAR INSTRUMENT GROUP AND LIGHTING O PTION BATTERY GROUP TRANSMISSION LINKAGE FORWARD REVERSE LINKAGE AND TORQUE ARMS HANDBRAKE ASSEMB LY HYDRAULIC CIRCUIT SEATING ASSEMBLY BRAKE GROUP TURNTAB LE ASSEMBLY DECALS CANOPY AND CURTAINS PAGE 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 ...

Страница 8: ...11 Figure 1 Frame and Deck Housing page 2 J ...

Страница 9: ...PANY TYPE A5A RAILCAR SERIALNo 171 AND uP ISSUE 4 77 TITLE FRAME TO DECK HOUS ING QTY 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 DESCR IPTION FRONT SUPPORT MI D D LE FRONT SUPPORT n REAR 11 REAR SUPPORT P LATE DECK R H 11 11 L H DECK TIMBER CENTRE HOUSING ENGINE SUPPORT SILL ENG TURNTABLE 11 11 AXLE SILL R H 11 11 L H 11 SI L L CROSS FRONT tt 11 REAR 11 SILL CROSS SUPPORT CENTRE RAIL SKID INSTRUMENT PANE...

Страница 10: ... I I I 1 Figure 2 Front Axle Assembly page 4 0 0 ...

Страница 11: ...5 7 10760002 L CONSTRUCTION EQLJIRVENT CO VIPANY TITLE FRONT AXLE ASSEMBLY TYPE A5A RAILCAR SERIALNo 171 AND UP ISSUE 4 77 QTY DESCRIPTION 1 AXLE HA LF SHORT 1 LONG 1 SPLIT BUSHING 2 HALVES 1 S LEEVE AXLE 1 GREASE NIPPLE 1 8 NPT ST 1 BOLT 5 16 UNC X 3 1 4 LG HX HD HT N LOC NUT 5 16 UNC page 5 ...

Страница 12: ...page 6 Figure 3 I 27 Drive Axle and Reversa Gear Assembly 11 C ...

Страница 13: ... AXLE AND REVERSE GEAR ASSEMBLY QTY 1 1 2 2 2 4 10 8 1 6 14 1 1 1 1 1 1 1 2 5 4 1 2 2 2 8 2 1 2 2 2 4 2 1 2 1 DESCRIPTION DRIVE AXLE AND REVERSE GEAR DRIVE AXLE WITH SPLINED HUB OIL SEAL o C t7 SC BEARING AXLE SUPPORT COVER SH M 020 SHIM 007 SHIM 005 GEAR CASE WITH STUDS STUD HEX NUT 01 L SEAL 3C p r 0 I T COVER SLOTTED NUT GASKET BEARING HOUSING PINION AND SHAFT BEVEL PINION AND SHAFT SHIM 020 SH...

Страница 14: ...Figure 4 Wheels AxUe Bea rmns page 8 J J ...

Страница 15: ...LNo 171 AND UP ISSUE 4 77 TITLE WHEELS AND AXLE BEAR INGS QTY 32 32 4 32 4 8 4 4 4 4 4 4 4 8 16 8 8 4 12 16 4 4 18 24 4 4 8 4 4 DESCRIPTION NUT 5 8 UNF SPRINGWASHER 5 8 I D WHEE L WHEEL BOLT 5 8 X 1 1 2 UNF BEARING CONE BEARING CUP SLEEVE INSU LATION WASHER 11 n STEE L SLOTTED NUT 1 1 2 UNC SPLIT PIN 1 4 DIA X 3 LG HOUSING BEARINGS GUIDE PIN BUSH BRONZE SPRING SPRING SEAT SHIM 020 007 005 COVER BE...

Страница 16: ...Figure 5 Engine and Transmission page 10 ___JL____ J ...

Страница 17: ... J254l J2515 CONSTRUCTION EQUIPIVENT CDIVPANY TITLE ENGINE TRANSMISSION TYPE A5A RAILCAR SERIALNo 171 AND UP ISSUE 4 77 QTY DESCRIPTION 1 ENGINE AN D TRI MATIC TRANSMISSION HOLDEN 173Lc M40 1 PIPE EXHAUST 1 C LAMP EXHAUST 1 3 4 CLAMP EXHAUST 2 c page 11 ...

Страница 18: ...0 0 J ...

Страница 19: ...4 PT1478 5 PT1479 6 PT1480 CONSTRUCTION EQUIP ViENT CClfVPANY TYPE A5A RAIL CAR SERIALNo 171 AND UP ISSUE 4 77 TITLE UNIVERSAL DRIVE SHAFT NOT ILLUSTRATED QTY DESCRIPTION 1 UNIVERSAL DRIVE SHAFT WELD ASSEMBLY 1 SPLINE 1 WELD YOKE 1 1 FLANGE 1 UNIVERSAL KIT 1 page 13 ...

Страница 20: ...2 5 8 7 Figure 6 page14 Fuel Group Rear Tow Bar 1 6 J rJ ...

Страница 21: ...E FUEL GROUP AND TOW BAR TYPE A5A RAILCAR SERIAL No 171 AND UP ISSUE 4 77 QTY DESCRIPTION 1 TANK FUE L 3 BOLT 1 4 UNC x 3 4 LG 1 CAP FUE L TANK 1 LINE FUE L 1 4 X 715 MM LG 1 ELBOW 1 4 TUBE X 1 4 BSP 1 HOSE TAI L 1 4 TUBE X 1 8 BSP 3 C LAMP 1 4 TUBE 2 PIPE LIFT 5 U BO LTS 10 NY LOC NUT 3 8 UNC 10 TAPER WASHER 3 8 DIA 1 BAR TOW REAR E D 1 BAR TOW REAR 0PTIONA L 2 BOLT 1 2 UNC X 1 1 4 2 NUT NYLOC 1 ...

Страница 22: ...4 12 Figure 7 Instrument Group and Lighting Option page16 10 11 ...

Страница 23: ...AILCAR SERIALNo 171 AND UP ISSUE 4 77 TITLE INSTRUMENT GROUP LIGHTING OPTION QTY DESCRIPTION 1 PANEL INSTRUMENT 1 SWITCH PUSH PU L L 1 BUTTON STARTER 1 CABLE CHOKE 1 LIGHT WARNING GREEN 1 AMBER 1 RED 1 WIR ING HARNESS NOT SHOWN 1 PLATE GEAR IN DICATION 1 INSTRUMENTS 6 POP RIVET 1 SWITCH PUSH PU L L oPTIONAL 1 GLOBE HEAD LIGHT 1 BRACKET HEADLIGHT MTG 1 TA I L LIGHT 1 G LOBE TAIL LIGHT 1 HEADLIGHT p...

Страница 24: ...page 18 Figure 8 Battery 6roup 2 4 1 ...

Страница 25: ...rVENT COIV1PANY TITLE BATTERY GROUP TYPE A5A RAILCAR SERIALNo 171 AND U P ISSUE 4 77 QTY DESCRIPTION 1 BATTERY 1 BOARD BATTERY 2 HOOK BOLT BATTERY RETAINER 1 RETAINER BATTERY 1 STRAP EARTH 12 LG 2 CABLE BATTERY 18 LG 1 SWITCH BATTERY ISOLATING OPTIONAL 1 BRACKET SWITCH NOT ILLUSTRATED 1 MOUNT SWITCH 4 BOLT 3 8 UNC X 1 4 NUT 3 8 UNC page 19 ...

Страница 26: ... 0 ...

Страница 27: ...J li IENT CDIVIPANY TYPE A5A RAILCAR SERIALNo 171 AND UP ISSUE 4 77 TITLE TRANSMISSION LINKAGE NOT iLLUSTRATED QTY DESCRIPTION 1 PLUG GEARBOX SPEEDO 1 n011 RING 1 GOVERNOR 1 ROD LINK TRANSMISSION 1 FLATWASHER 3 8 DIA 1 LEVER THROTTLE 1 SPRING 1 BO LT 3 8 UNC X 1 3 4 LG 1 SPLIT PIN 3 16 DIA X 3 4 LG 1 FLAT WASHER 3 16 DIA poge 21 ...

Страница 28: ... 8 page 22 Figure 9 Linka e Forward Reverse Torque Arms I ...

Страница 29: ...ILCAR SERIALNo 171 AND UP ISSUE 4 77 TIT LE QTY 1 2 2 2 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 2 FORWARD REVERSE LINKAGE AND TORQUE ARMS DESCRIPTION UNIVERSAL DRIVE SHAFT WELDMENT ARM TORQUE F LE XIB LE BEARING BO LT 1 2 UNC X PIVOT PIN LEVER F R ROD SHIFT LEVER GRIP HANDLE 311 LG F R YOKE CLEVIS 1 2 UNF PIN CLEVIS 1 2 OIA SPLIT PIN 3 16 OIA X NYLOC NUT 1 2 UNF F LATWASHER 1 2 DIA F LANGE SPLINED PIV...

Страница 30: ...page24 3 1 Figure 10 Handbrake Assembly ...

Страница 31: ... T1746 J 11 CONSTRUCTION EQUIPIVENT COVIPANY TITLE HANDBRAKE ASSY TYPE A5A RAILCAR SERIALNo 171 AND UP ISSUE 4 77 QTY DESCR IPTION 1 HANDBRAKE ASSY 1 BUTTON 1 SPRING 1 ROD PAWN 1 EYE CONNECTING 2 PAWL ASSY 19 s 2 RACK ASSY 1 PIN CLEVtS f 1 1 b 1 WASHER TENSION 2 SPACER COLLAR 1 PIN PIVOT 6 0 1 WASHER TENSION page 25 ...

Страница 32: ...2 I 12 8 10 7 page26 9 3 6 6 Fi iure 11 Hydraulic Circuit 5 4 I 4 5 1 4 1 ...

Страница 33: ...LCAR SERIALNo 1 71 MID UP ISSUE 4 77 TITLE HYDRAULIC CIRCUIT QTY DESCRIPTION 2 RAM CENTRE TACK 1 PUMP HAND 1 HOSE ASSEMBLY PUMP TO TEE 2 HOSE ASSEMB LY TEE TO RAM 2 HOSE ASSEMB LY TEE TO RAM 1 TEE 3 4 JIC X 3 4 JIC X 3 411 JIC MACE 1 VALVE ISO LATING 1 HOSE ASSEMB LY PUMP TO VALVE 1 H_OSE ASSEMB LY VALVE TO TEE 1 NIPPLE 1 8 N P T X 7 16 JIC 1 NIPPLE 1 8 N P T X 9 16 JIC 1 NIPPLE 3 8 N P T X 7 16 J...

Страница 34: ...4 2 6 page 28 Figure 12 Seating 2 1 ...

Страница 35: ...QUIPJVENT CCJIVFlANY TITLE SEATING ASSEMBLY TYPE A5A RAILCAR SERIALNo 1 71 AND UP ISSUE 4 77 QTY DESCRIPTION 1 BOARD REAR END 2 RAIL CENTRE SEAT 12 BLOCK SPACER DECK SIDES 2 SEAT FRONT AND REAR 2 BACK REST REAR AND CENTRE SEATS 2 SUPPORT ASSY REAR SEAT 2 SEAT SING LE 6 HINGE 2 STEE L BUTT 1 FRAME REAR FOR OPTIONAL CANO P Y n page 29 ...

Страница 36: ...page30 Figure 13 l rake Group J ...

Страница 37: ...N HANDBRAKE ASSEMBLY BRACKET HANDBRAKE BOLT 5 15 UNC X 111 LG LINK ROD BRAKE LEVERS CLEVIS YOKE 1 2 UNF LOCK NUT 1 2 UNF CLEVIS PIN 1 2 DIA X 1 3 8 LG SPLIT PIN 1 8 DIA X 1 LG FLATWASHER 1 2 0 lA ARM BRAKE CROSS SHAFT LEVER LEVER SOCKET BRAKE GRUBSCREW 3 8 UNC X 111 LG SQ HD CUP PT LOCKNUT 3 8 UNC KEY 1 4 X 1 4 X 2 1 4 LG BEARING INNER BRAKE SHAFT SHAFT BRAKE BEARING OUTER BRAKE SHAFT GREASE NIPPL...

Страница 38: ...page32 11 l Figure 14 T11mtable Assembly Optional 2 1 ...

Страница 39: ...BLY 5 J2528 2 WASHER 1 1 4 DIA HARDENED 6 10760012 1 NYLOC NUT 1 1 4 UNC 7 292 399 2 RAM 8 10010366 4 BOLT 1 UNC X 3 1 4 LG 9 10760010 4 NYLOC NUT 1 UNC 10 J2566 2 0 SHACKLE 11 292 483 2 WIRE ROPE 3 MM X 600 LG 12 J2565 4 THIMBLE 13 J2564 4 SWAGE 14 J2567 2 PULLEY 15 10010004 2 BOLT 11 UNC X 1 11 LG 10760001 2 I n NUT 4 UNC NYLOC 16 292 482 2 SPRING 11690020 2 CLEVIS PIN 3 8 X 1 LG 11530025 2 SPLI...

Страница 40: ... 0 ...

Страница 41: ...NY FIGURE ILLUSTRATEDTITLE DECAlS TYPE A5A RAILCAR SERIAL No 1 71 AND UP ISSUE 4 77 ITEM PART No QTY DESCRIPTION Y87 1 PLATE SERIAL NO F31 32 1 SAFETY FIRST F9231 1 CAR NO F3606 1 FAIRMONT PATIENT F7244 1 MOTOR CAR NO 277 863 1 DECAL PACIFIC page 35 ...

Страница 42: ...J 0 Figure 15 Canopy with Curtains page36 J ...

Страница 43: ...419 193 ISSUE 4 77 TITLE CANOPY Wl H CURTAINS OPTIONAL QTY 1 1 8 4 12 1 2 18 13 13 13 2 4 4 1 1 1 39 18 2 2 DESCRIPTION CANOPY FRONT FRAME REAR CANOPY SEE FIG BOLT 3 8 UNC X 2 LG BOLT 3 8 UNC X 3 LG NYLOC NUT 3 8 UNC CANOPY TOP GUSSET CANOPY FLATWASHER 5 16 DIA BOLT 5 16 UNC X 3 4 LG NYLOC NUT 5 16 UNC X 3 4 NYLOC NUT 5 16 UNC TIE BAR CURTAINS BOLT 3 8 UNC X 1 LG SPRINGWASHER 3 8 DIA CURTAIN SIDE ...

Страница 44: ...J ...

Страница 45: ... M4637 9 1 32680 7 F301 8 7 M7220 31 M33308N 7 F31 32 37 M1 6797 7 M371 54 7 F3606 35 M1 6835 31 M63075 23 F361 3 1 5 M1 7324 1 5 PT1 475 1 3 F4878 7 M1 8925 31 PT1 476 1 3 F4880 7 M1 8926 31 PT1 477 1 3 F4881 7 M1 9352 36 PT1 478 1 3 F4882 7 M1 9369K 9 PT1 479 1 3 F4883 7 M1 9384 9 PT1 480 1 3 F5505 7 M1 9960 5 T11 88 1 7 F5506 7 M1 9961 5 T1 746 25 F5507 7 1 20031 9 T1648 25 F5542 9 M21 422 7 T1...

Страница 46: ...0 ...

Страница 47: ...25 33 292 392 3 450 1116 11 11530063 31 292 393 3 450 1122 27 11530105 21 292 394 3 628 078 31 11530107 23 292 395 3 39573 7 11530109 3 1 292 396 3 46560 21 11530170 9 292 397 3 95577 9 11690020 33 0 292 398 3 95578 9 11690033 23 31 292 399 27 33 95583 9 11690036 31 292 400 3 95584 9 11760005 31 292 405 3 10010002 15 11760006 31 292 406 3 10010004 23 13220056 31 292 419 37 10010007 31 13220131 9 2...

Страница 48: ...0 ...

Отзывы: