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PACIFIC CYCLE Bicycle, Руководство пользователя

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Содержание Bicycle

Страница 1: ...1 ill il I i I i I i Ill I i i BICYCLEOWNER SMAHUAL...

Страница 2: ...II I II I I I I I CORRECT FITTING MAKE SURE YOUR HELMET COVERS YOUR FOREHEAD I I mn Nil I II II I I I I II fl INCORRECT FITTING FOREHEAD IS EXPOSED AND VULNERABLE TO SERIOUS INJURY II II I III I III C...

Страница 3: ...s dedicated to your satisfactioTz with Pacific Cycle We want to help with any questions or comments you may have You can also reach us by email at seraice pacific cycle com DO NOT Return this Product...

Страница 4: ...aintain your bicycle You will save time and the inconvenience of having to go back to the store if you choose to write or call us concerning missing parts service questions operating advice and or ass...

Страница 5: ...rchase Record 86 Warning Important Take notice of this symbol throughout this manual and pay particular attention to the instructions blocked off and preceded by this symbol _ Copyright 2000 Pacific C...

Страница 6: ...with Straddle Cable Check your Brakes Training Wheels Rotors Final Check 4 SERVICING Schedule 1 Lubrication Schedule 2 Service Checklist Tools Required 6 DETAILED MAINTENANCE Wheel inspection Tire Ins...

Страница 7: ...ountain style bicycles are much sturdier than those on racing style bicycles Top Tube Seat Seat Post Quick Release Seat Stay Rear Reflector Rear Brake Wheel Reflector Freewheel Handlebar Stem Head Set...

Страница 8: ...ntenance Seat Handlebar Grip Seat Post Handlebar Stem Seat Post Binder Bolt Head Seat Stay Head Tube Rear Reflector __ Top Tube Wheel Reflector _ _ _ Seat Tube Down Tube Brake Lever Handlebar Brake Co...

Страница 9: ...e details on inspection lubrication maintenance and adjustment of any area please refer to the relevant sections in this manual If you need replacement parts or have questions pertaining to assembly o...

Страница 10: ...d rider preference This makes straddling the frame when off the saddle easier and safer in situations such as sudden traffic stops Women can use a men s style bicycle to determine the correct size wom...

Страница 11: ...side while pedaling While sitting on the bicycle with one pedal at its lowest point place the ball of your foot on that pedal The correct saddle height will allow the knee to be slightly bent in this...

Страница 12: ...mfortable position Ensure that the handlebar stem does not extend beyond the minimum insertion mark Failure to do this may cause serious bodily injury or damage to the bicycle Ensure both the Stem Wed...

Страница 13: ...tires have tread and have no bulges or excessive wear Ensure rims run true and have no obvious wobbles or kinks Ensure all wheel spokes are tight and not broken Check that axle nuts are tight If your...

Страница 14: ...ecurely tightened to the axle and are not bent 7 Derailleurs Check that front and rear mechanisms are adjusted and function properly Ensure control levers are securely attached Ensure derailleurs shif...

Страница 15: ...times when riding your bicycle In addition if you are carrying a passenger in a child safety seat they must also be wearing a helmet The correct helmet should be comfortable be lightweight have good v...

Страница 16: ...opening car doors or cars backing out of concealed driveways Be extra careful at intersections and when preparing to pass other vehicles Familiarize yourself with all the bicycle s features Practice g...

Страница 17: ...lean reflectors Refer to p 84 of this manual Use a properly functioning lighting set comprising a white front lamp and a red rear lamp If using battery powered lights make sure batteries are well char...

Страница 18: ...h an emphasis on safety from an early age 1 Always wear a properly fitted helmet 2 Do not play in driveways or the road 3 Do not ride on busy streets 4 Do not ride at night 5 Obey all the traffic laws...

Страница 19: ...nt derailleur a front chainwheel with 2 3 cogs and up to 8 cogs on the rear hub Operating Principles No matter how many gears the operating principles are the same The front derailleur is operated by...

Страница 20: ...mechanism is built into the inside part of the grip that the web of the thumb and index finger closes around To select a lower gear twist the right shifter toward you to engage a larger rear cog You...

Страница 21: ...nd lever back Bottom Gear Easier Large rear sprocket Small chainwheel Left hand lever back Right hand leverforward Below the Bar Shifters Many mountain style bicycles now use a shift lever arrangement...

Страница 22: ...ive Wash your bicycle frequently and wipe or spray all unpainted parts with an anti rust treatment Make sure wheel rims are dry so braking performance is not affected After rain dry your bicycle and a...

Страница 23: ...one emissions may effect the rubber and paint Don t cover with plastic as sweating will result which may cause rusting Security It is advisable that the following steps be taken to prepare for and hel...

Страница 24: ...ur bicycle may be equipped with different style compo nents than the ones illustrated Handlebars Remove the protective cap from the handlebar stem wedge and loosen the Allen key bolt using the 6ram Al...

Страница 25: ...assembly these stems will require angling the stem to the desired position and securely tightening the 6mm angle bolt located in front of the stem bolt Failure to do this may cause loss of steering co...

Страница 26: ...5mm Allen key or Phillips head screwdriver Figure 1 Handlebar with Grip Shifter Figure 2 Top mounted thumb shifter Failure to properly tighten clamping bolts may cause sudden movement of the componen...

Страница 27: ...o disassemble a suspension fork yourself Consult a professional bicycle repair technician Check the tightness of the headset and the fork Rotate the fork checking for smoothness If it feels like the f...

Страница 28: ...nd handlebars NOTE Comfort Series CS bicycles may be equipped with a suspension seat post See Diagram bottom left Some suspension posts can be adjust ed for stiffness using the preload adjusting screw...

Страница 29: ...has a left hand counter clockwise thread It is very important that you check the crank set for correct adjustment and tightness before riding your bicycle New cranks may become loose with initial use...

Страница 30: ...fway closed position of the quick release lever you should start to feel some resistance to this motion Do not tighten the quick release by using the quick release lever like a wing nut If the quick r...

Страница 31: ...e assembly instructions For more information on brake adjustment and maintenance refer to p 66 69 Cantilever Brakes Utilizing a Link Wire If fitted with cantilever type brakes insert the brake cable i...

Страница 32: ...a position directly below the cable casing holder 5 Secure one of the shoes at e time The adjustment of the shoe clearance is not necessary at this time Shoe fixing nut tightening torque 7 84 8 82 Nm...

Страница 33: ...the brake post which has no effect on braking V Style Brakes Take the brake noodle from the parts box and slide the cable through the larger opening The cable housing will then seat into the end of th...

Страница 34: ...e link fixing bolt L _I 5 mm Allen key Spring hole Stopper pin 2 While holding the shoe against the rim adjust the amount of shoe protrusion by interchanging the position of the B washers i e 6 mm and...

Страница 35: ...rim tighten the cable fixing bolt _ _lb 5 mm Alien key 5 Adjust the balance with the spring tension adjustment screws 1 mm 1 mm Spring tension adjustment screw Spring tension adjustment screw 6 Depres...

Страница 36: ...ed Brake pads should be centered on the rim and the rear portion of each brake pad should be about 0 5 1 0 mm farther from the rim than the front portion of the brake pad Brake pad aligned with the ri...

Страница 37: ...uster and lock nut slots have been aligned with the cable end holder After the cable is secured to the lever rotate the barrel adjuster and lock nut so the slots no longer line up Ensure the cable hou...

Страница 38: ...any other serious braking Please be aware that your brake system will change in performance throughout the wear in process The disc brake should be cleaned before the first ride using rubbing alcohol...

Страница 39: ...he anchor bolt securely Shift through the gears making sure each gear achieved is done quietly and without hesitation If necessary use the barrel adjuster to fine tune each gear by turning it the dire...

Страница 40: ...e front shifter to the largest chainwheel If the chain does not go onto the largest chainwheel turn the high limit screw in 1 4 turn increments counter clockwise until the chain engages the largest ch...

Страница 41: ...attaching hardware is secured and there is no lateral movement of the rear triangle The amount of Rear Suspension travel can be adjusted by turning the adjusting plate Clockwise will increase spring...

Страница 42: ...Please note the drive side crank arm must be removed from the spindle before attempting to work on the pivot Some models have two small 2 5mm Allen bolts on the underside of the bottom bracket shell...

Страница 43: ...ps around the seat post Frame bags install at the apex of the top and seat tubes Secure the straps around each tube NOTE The frame bag straps must not bind the cables The straps must go around the fra...

Страница 44: ...ommended psi as stated on the sidewall of the tire Check that the kickstand operates smoothly and the kickstand bolt is secured tightly Finally examine the bicycle Make sure all accessories are attach...

Страница 45: ...discarded Assemble your bicycle following the steps that pertain to your model Note Your bicycle may be equipped with different style components than the ones illustrated Handlebars Remove the protec...

Страница 46: ...d with a quick release mechanism please refer to page 24 25 The seat pillar must be inserted so that the minimum insertion mark cannot be seen Pedals Crank Set Look for the letters R for right and I f...

Страница 47: ...bicycle Failure to properly tighten may cause the front wheel to dislodge Front Brake Determine which type of brake your bike is equipped with and refer to the appropriate assembly instructions For m...

Страница 48: ...tightened Test the brake levers 20 25 times to take care of any initial cable stretch Be sure to tightly secure the brake fixing nut behind the fork When assembling or adjusting the brakes make sure...

Страница 49: ...on directly below the cable casing holder 5 Secure one of the shoes at a time The adjustment of the shoe clearance is not necessary at this time Shoe fixing nut tightening torque 7 84 8 82 Nm 70 78 in...

Страница 50: ...ing bolt Spring hole 5 mm Allen key Stopper pin Washer Link fixing b0 2 While holding the shoe against the rim adjust the amount of shoe protrusion by interchanging the position of the B washers i e 6...

Страница 51: ...e cable fixing bolt B C 2mm 5 mm Allen key ii ii iii 5 Adjust the balance with the spring tension adjustment screws q Spring tension adjustment screw 1 mm tmm Spring tension adjustment screw 6 Depress...

Страница 52: ...ire or to fit over the front reflector hanger In the event of brake cable failure the front reflector hanger would prevent the strad dle cable from catching in the tire and locking up the front wheel...

Страница 53: ...rd to make sure they will stop the bicycle Shoulder Bo t Stabilizer Washer l l Nut Star Washer Training Wheels 1 Position a washer on the shoulder bolt Insert the shoulder bolt through the wheel Follo...

Страница 54: ...way in 2 Screw the adjusting barrels in the upper plate in or out to set the bearing for maximum travel The bearing should be as far down as it can go without resting on the lower plate or the adjust...

Страница 55: ...Single Cable Casing Cable Adjuster Cable Splitter Upper Cable long casing Upper Cable short casing Upper Plate 37ram 0r 1ram Bearing Football Ends Lower Plate Lower Cable Barrel Locknut Set for Max Tr...

Страница 56: ...rough the fork It is important to make sure all connections are tightened securely and that the reflectors are properly angled Pads If your bike is supplied with pads wrap the foam inner cushion aroun...

Страница 57: ...y Every Six Months Yearly freewheel brake cables bottom bracket pedals derailleur cables wheel bearings headset seat pillar Lubricant chain lube or light oil chain lube or light oil oil oil oil lithiu...

Страница 58: ...stment Check tire wear and pressure Check wheels are true and spokes tight Check hub head set and crank bearings for looseness Check pedals are tight Check handlebars are tight Check seat and seat pos...

Страница 59: ...len key wrenches 4mm 5ram 6mm 8ram 4 Adjustable wrench 5 Standard flat head screwdriver 6 Standard Phillips head screwdriver 7 Standard slip joint pliers 8 Tire pump 9 Tube repair kit 10 Tire levers T...

Страница 60: ...d If wheels are not straight they will need to be adjusted This is quite difficult and is best left to a bicycle specialist Broken or loose spokes Check that all spokes are tight and that none are mis...

Страница 61: ...is properly seated in the rim Check that the tread shows no signs of excessive wear or flat spots and that there are no cuts or other damage Caution Excessively worn or damaged tires should be replac...

Страница 62: ...olding the adjusting cone in position 5 Re check that the wheel can turn freely without excessive side play How To Fix a Flat Tire If you need to repair a tire follow these steps 1 Remove the wheel fr...

Страница 63: ...ther side of the tire by pushing the edge toward the center of the rim Start on either side of the valve and work around the rim Before the tire is completely mounted push the valve up into the rim to...

Страница 64: ...grease and grime then applying a thin film of grease to the part including the wedge that will be inserted into the frame The height ef the handlebar can be adjusted to suit your comfort preference I...

Страница 65: ...ately horizontal with the ends pointing back and slightly up On BMX bicycles the handlebar should remain in an approximately upright position but can be angled back or forward slightly for comfort On...

Страница 66: ...tic washers over handlebar The washers prevent the grip from interfering with Grip Shift rotation 5 Slide handlebar grip over handlebar Thread the cable inner wire through cable housings and frame and...

Страница 67: ...o operate the brakes or shifters Before every ride check that there are no kinks or frays in the cables and housing Also check that the housing is seated properly into each cable stop of the bicycle I...

Страница 68: ...nds to stick or bind at any point the bearings are too tight Adjustment Loosen the headset top Iocknut or remove it completely along with the reflector bracket if fitted Turn the adjusting cup clockwi...

Страница 69: ...lower tube and turn clockwise until it wilt not turn anymore 3 Align the brake arch mounts on both lower tubes and install brake arch 4 Tighten brake arch bolts to 70 80 in Ibs 8 9 2 Nm Check before e...

Страница 70: ...frame you will notice a mark about 65mm up from the bottom with the words max height or minimum insertion To avoid damage to either the seat post the frame or possibly the rider a minimum of 65mm of...

Страница 71: ...mechanism There are two types of seat clamps commonly in use The most common employs a steel clamp with hexagonal nuts on either side to tighten The other type known as a micro adjustable clamp uses a...

Страница 72: ...every three months They should be set in a comfortable position within easy reach of the rider s hands and must not be able to move on the handlebar Some brake levers make use of a reach adjustment s...

Страница 73: ...cable adjusting barrel usually located at the upper cable arm To adjust squeeze the brake pads against the rim loosen the lock nut and turn the adjuster Brake pad clearance should be a maximum 2mm fr...

Страница 74: ...rim as required Brake pad clearance should be a maximum 2mm from the rim When correct re tighten the lock nut If the pads cannot be set close enough to the rim in this manner you may have to adjust e...

Страница 75: ...nut and adjust Move the brake pad along its mounting post to alter the distance from the rim and move the curved adjustment washer to alter the angle of the pad On some models there is a spring force...

Страница 76: ...s with straps requires practice to acquire the necessary skill to operate them safely Inspection Pedals should be inspected every month taking note of the following areas Check correct tightness into...

Страница 77: ...on the end of the axle and screws in with a clock wise thread The left pedal which attaches to the other crank arm is marked L on the axle and screws in with a counter clockwise thread Insert the cor...

Страница 78: ...ra care Never ride your bike if the cotterless cranks are loose This may be dangerous and will damage the crank arms beyond repair Inspection The crank set should be checked for correct adjustment and...

Страница 79: ...ft side Iocknut by turning it clockwise and remove the keyed Iockwasher 4 Remove the adjusting cone by turning it clockwise with a screwdriver 5 Remove the left ball retainer slide the crank assembly...

Страница 80: ...ve the left side ockring by turning it counter clockwise 3 Remove the adjusting cup by turning it counter clockwise 4 Remove the left bail retainer and slide the axle out of the frame to the left 5 Re...

Страница 81: ...he crank arm onto the axle 2 Tap the crank arm lightly with a mallet 3 Refit the washer and tighten flange nut or bolt securely to a torque of 27Nm 4 Replace the dust cover Adjustment After Use 1 Remo...

Страница 82: ...ear axle nuts and coaster brake arm clip if fitted and move the wheel forward to loosen or backward to tighten in the frame 2 When correctly adjusted the chain should have approximately lOmm of vertic...

Страница 83: ...th rivet facing away from the bicycle Bring the two ends together within the special tool and punch the rivet into place Be sure not to push rivet tee far through side plate FREEWHEEL Inspection Like...

Страница 84: ...rear wheel This type of brake offers the advantages of reliability and easy operation The brake is operated by applying back pedal pressure and allows the rider to coast without pedaling if desired T...

Страница 85: ...leur system should be checked at least every month Check the operation of the rear derailleur first then the front The rear derailleur should shift the chain cleanly from one cog to the next without h...

Страница 86: ...t sprocket are lined up vertically Remove any slack in the cable by pulling it taut then re connect the cable and tighten the cable anchor bolt securely 3 Shift up through the gears making sure that e...

Страница 87: ...curely 4 Shift the front shifter into the largest gear and pedal the bike so the chain jumps to the largest chainwheel If the chain does not shift onto the largest chainwheel you will need to turn the...

Страница 88: ...er to page 21 and 22 for the appropriate assembly instructions REFLECTORS Your bicycle is supplied with one front white one rear red two wheel white and two pedal orange reflectors These are an import...

Страница 89: ...true Chainring loose Chainring teeth bent or broken Rear or front derailleur side to side travel out of adjustment Re true if possible or replace Tighten mounting bolts Repair or replace chainring set...

Страница 90: ...they squeal squeak Brake blocks worn down Brake block toe in incorrect Brake blocks rim dirty or wet Brake arms loose Replace blocks Correct block toe in Clean blocks and rim Tighten mounting bolts Kn...

Страница 91: ...a bike shop for possible frame realignment Frequent punctures Inner tube old or faulty Tire tread casing worn Tire unsuited to rim Tire not checked after previous puncture Tire pressure too low Spoke...

Страница 92: ...diately and retain as a record of your purchase Please retain your sales receipt for any possible warranty claims Your Name Address Date Purchased Place of Purchase Model Name Wheel Size Color Serial...

Страница 93: ...s warranty does not cover paint damage rust or any modifications made to the bicycle Normal Wear Parts are defined as grips tires tubes cables and saddle covering These parts are warranted to be free...

Страница 94: ...E LLC 4902 Hammersley Road Madison WI 53711 Phone 608 268 2456 Fax 608 268 2455 Customer Service 1 800 283 3303 E mail service pacific cycle corn Web Address www pacific cyclelcom _ Copyright 2000 Pac...

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